Numerical study of particle mixing in a tilted three-dimensional tumbler and a new particle-size mixing index

Experimental and Numerical Study of Computer Vision-Based Real-Time Monitoring of Polymeric Particle Mixing Process in Rotary Drum

In the drum mixing of particulate polymers, segregation may occur. By measuring the mixing status in real time, it is possible to implement corrective measures to prevent separation and improve the efficiency of the process. This study aims to develop and validate a real-time vision system designed to monitor the mixing process of polymeric particles in a rotary drum mixer, employing a novel centroid-based model for determining the mixing index. The proposed centroid-based model is capable of addressing the radial particle segregation issue without the need for extra image-processing procedures like image subdivision or pixel randomization. This innovative approach greatly improves computational efficiency by processing over 68 image frames per second. The new processing method is 2.8 times faster than the gray-level co-occurrence matrix method and 21.6 times faster than the Lacey index approach. This significantly improves real-time monitoring capabilities and enables real-time image processing using only affordable single-board computers and webcams. The proposed vision-based system for monitoring rotary drum mixing has undergone validation via cross-validation using discrete element method simulations, ensuring its accuracy and reliability.

Coalescence and mixing dynamics of droplets in acoustic levitation by selective colour imaging and measurement

Acoustic levitation is well-suited to 'lab-on-a-drop' contactless chemical analysis of droplets. Rapid mixing is of fundamental importance in lab-on-a-drop platforms and many other applications involving droplet manipulation. Small droplets, however, have low Reynolds numbers; thus, mixing via turbulence is not possible. Inducing surface oscillation is effective in this regard, however, the relationship between internal flow and mixing dynamics of droplets remains unclear. In this study, we conducted a set of simultaneous optical measurements to assess both the flow field and the distribution of fluid components within acoustically levitated droplets. To achieve this, we developed a technique to selectively separate fluorescent particles within each fluid, permitting the measurement of the concentration field based on the data from the discrete particle distribution. This approach revealed a relationship between the mixing process and the internal flow caused by surface oscillation. Thus, the internal flow induced by surface oscillation could enhance droplet mixing. Our findings will be conducive to the application and further development of lab-on-a-drop devices.