CFD modelling and simulation of an industrial scale continuous fluidized bed roaster

Particle-Scale Simulation of Solid Mixing Characteristics of Binary Particles in a Bubbling Fluidized Bed

The behavior of solid mixing dynamic is of profound significance to the heat transfer and reaction efficiencies in energy engineering. In the current study, the solid mixing characteristics of binary particles in the bubbling fluidized bed are further revealed at particle-scale. Specifically, the influences of gas superficial velocity, Sauter mean diameter (SMD) in the system and the range distribution of particle sizes on the performance of mixing index are quantitatively explored using a computational fluid dynamics-discrete element method (CFD-DEM) coupling model. The competition between solid segregation and the mixing of binary particles is deeply analyzed. There is a critical superficial velocity that maximizes the mixing index of the binary mixture in the bubbling fluidized bed. Solid mixing performs more aggressive when below the critical velocity, otherwise solid segregation overtakes mixing when above this critical velocity. Moreover, superficial velocity is a major factor affecting the mixing efficiency in the binary bubbling fluidized bed. Additionally, the mixing behavior is enhanced with the decrease of SMD while it is deteriorated in the binary system with a wide range of particle size distribution. Therefore, it is highly recommended to perform a binary particle system with smaller SMD and closer particle size distribution for the purpose of enhancing the mixing behavior. The significant understanding of mixing characteristics is expected to provide valuable references for the design, operation, and scale-up of binary bubbling fluidized bed.

A Dynamic Coarse Grain Discrete Element Method for Gas-Solid Fluidized Beds by Considering Particle-Group Crushing and Polymerization

The discrete element method (DEM) coupled with computational fluid dynamics (CFD) is used extensively for the numerical simulation of gas-solid fluidized beds. In order to improve the efficiency of this approach, a coarse grain model of the DEM was proposed in the literature. In this model, a group of original particles are treated as a large-sized particle based on the initial particle distribution, and during the whole simulation process the number and components of these particle-groups remain unchanged. However, collisions between particles can lead to frequent crushing and polymerization of particle-groups. This fact has typically been ignored, so the purpose of this paper is to rationalize the coarse grain DEM-CFD model by considering the dynamic particle-group crushing and polymerization. In particular, the effective size of each particle-group is measured by a quantity called equivalent particle-group diameter, whose definition references the equivalent cluster diameter used by the energy-minimization multi-scale (EMMS) model. Then a particle-group crushing criterion is presented based on the mismatch between the equivalent diameter and actual diameter of a particle-group. As to the polymerization of two colliding particle-groups, their velocity difference after collision is chosen as a criterion. Moreover, considering the flow heterogeneity induced by the particle cluster formation, the EMMS drag force model is adopted in this work. Simulations are carried out by using a finite volume method (FVM) with non-staggered grids. For decoupling the Navier-Stokes equations, the semi-implicit method for pressure linked equations revised (SIMPLER) algorithm is used. The simulation results show that the proposed dynamic coarse grain DEM-CFD method has better performance than the original one.