A protein powder agglomeration process using açaí pulp as the binder: An analysis of the process parameters

Bed Stability Control in Pulsed Fluidized-Bed Agglomeration of Instant Riceberry Powder Using an Image-Processing Technique

The problematic cohesiveness of food powders can commonly be solved using pulsed fluidized-bed agglomeration. However, progressively larger granules may result in unstable fluidization. The aims of this research study were to investigate fluid bed expansion as affected by particle enlargement and to control its stability using an image-processing technique. Instant riceberry powder (IRP) was agglomerated using varied air pulsation frequencies (1, 2.5, and 4 Hz). Bed expansion captured by image processing revealed that expanded bed height decreased with agglomeration time. The results showed an enlargement of agglomerated IRP, expressed in D10, D50, and D90, with narrower distribution presented by span, and an improvement in bulk and reconstitution properties. The reduced Carr index (22-27%) and Hausner ratio (1.28-1.38) presented fair flowability and intermediate cohesiveness, respectively. Additionally, airflow during agglomerate growth was progressively adjusted using the image-processing method to enhance bed hydrodynamic stability, leading to improved process efficiency and product quality. This proposed approach has potential applications in the food powder manufacturing industry, particularly by enhancing the fluidization of cohesive particles with cracks and channels.

Effect of Fluidized Bed Agglomeration on Rheological and Physical Properties of Soy Protein-Enriched Milk Powder for Dietary Supplementation in Sarcopenia

Recently, many elderly people in Korea have been consuming protein-enriched milk powders for dietary supplementation in sarcopenia. In general, protein powders are manufactured using a spray dryer, and their fine particles result in poor instant properties. Fluidized bed agglomeration (FBA) is an effective method for improving the physical properties of protein powders via particle granulation, such as flowability and wettability. Therefore, the effects of FBA on the rheological and physical properties of isolated soy protein (ISP)-enriched skim milk powder (SMP) were investigated in this study. The size of ISP-enriched SMP particles was significantly increased by FBA, leading to changes in the Carr index and Hausner ratio from fair flowability and intermediate cohesiveness to good flowability and low cohesiveness, respectively. The wettability of the granulated particles was also improved by FBA, and they exhibited a shorter wetting time below 10 s. However, a slight color change was observed after the FBA process. These findings contribute to the production of protein-enriched food powders with improved properties.