A model-based investigation of the potential advantages of multi-layer packed beds in solid-state fermentation

A Critical Evaluation of Recent Studies on Packed-Bed Bioreactors for Solid-State Fermentation

Packed-bed bioreactors are often used for aerobic solid-state fermentation, since the forced aeration supplies O2 and removes metabolic heat from the bed. Motivated by the potential for applications in biorefineries, we review studies conducted on packed-bed bioreactors over the last decade, evaluating the insights these studies provide into how large-scale packed beds should be designed and operated. Many studies have used low superficial air velocities and suffer from preferential airflow, such that parts of the bed are not properly aerated. Moreover, some studies have proposed ineffective strategies, such as reversing the direction of the airflow or introducing air through perforated pipes within the bed. Additionally, many studies have used narrow water-jacketed packed-bed bioreactors, but these bioreactors do not reflect heat removal in wide large-scale packed beds, in which heat removal through the side walls makes a minor contribution. Finally, we conclude that, although some attention has been given to characterizing the porosities, water sorption isotherms and volumetric heat and mass transfer coefficients of substrate beds, this work needs to be extended to cover a wider range of solid substrates, and work needs to be done to characterize how these bed properties change due to microbial growth.

Conidia Production by Beauveria bassiana on Rice in Solid-State Fermentation Using Tray Bioreactor

Conidia of Beauveria bassiana Bb-202, which have the potential for the control of the coleopteran pests, were produced on rice by solid-state fermentation (SSF) using tray bioreactor. As the solid substrate thickness increased, the production of conidia decreased. By cutting substrate into many small uniform pieces, metabolic heat and gas transfer in center of substrate could be improved. We concluded that the highest yield of 3.94×1012 conidia kg-1 rice was obtained as the substrate of 2cm thickness was cut into many small pieces (6cm×4cm×2cm). And the average yield of conidia increases by 45%. It indicated that cut solid substrate into many pieces would increasing the surface area of substrate. So the conidia yields were significantly increased.