UV-curable enzymatic antibacterial waterborne polyurethane coating

Biomaterials coated with zwitterionic polymer brush demonstrated significant resistance to bacterial adhesion and biofilm formation in comparison to brush coatings incorporated with antibiotics

A critical problem with the use of biomaterial implants is associated with bacterial adhesion on the surface of implants and in turn the biofilm formation. Among different strategies that have been reported to resolve this dilemma, surface design combined with both antiadhesive and antimicrobial properties has proven to be highly effective. Physiochemical properties of polymer brush coatings possess non-adhesive capability against bacterial adhesion and create a niche for further functionalization. The current study aims to evaluate the effect of antibiotics incorporated into the polymer brush on bacterial adhesion and biofilm formation. Brushes made of zwitterionic polymers were synthesized, functionalized with vancomycin via both physical and chemical conjugation, and grafted onto the silicon rubber surfaces. Antibacterial and antiadhesive measurements of designed coated biomaterials were mediated through the use of a parallel plate flow chamber against biofilm growth developed by Staphylococcus aureus and Escherichia coli over a period of 24 h. The analysis of biofilm growth on designed coated biomaterials showed that the pristine coated zwitterionic brushes are significantly resistant to bacterial adhesion and biofilm formation but not in the polymer brush coating incorporated with antibiotics.

Aqueous Cationic Fluorinated Polyurethane for Application in Novel UV-Curable Cathodic Electrodeposition Coatings

Aqueous polyurethane is an environmentally friendly, low-cost, high-performance resin with good abrasion resistance and strong adhesion. Cationic aqueous polyurethane is limited in cathodic electrophoretic coatings due to its complicated preparation process and its poor stability and single performance after emulsification and dispersion. The introduction of perfluoropolyether alcohol (PFPE-OH) and light curing technology can effectively improve the stability of aqueous polyurethane emulsions, and thus enhance the functionality of coating films. In this paper, a new UV-curable fluorinated polyurethane-based cathodic electrophoretic coating was prepared using cationic polyurethane as a precursor, introducing PFPE-OH capping, and grafting hydroxyethyl methacrylate (HEMA). The results showed that the presence of perfluoropolyether alcohol in the structure affected the variation of the moisture content of the paint film after flash evaporation. Based on the emulsion particle size and morphology tests, it can be assumed that the fluorinated cationic polyurethane emulsion is a core-shell structure with hydrophobic ends encapsulated in the polymer and hydrophilic ends on the outer surface. After abrasion testing and baking, the fluorine atoms of the coating were found to increase from 8.89% to 27.34%. The static contact angle of the coating to water was 104.6 ± 3°, and the water droplets rolled off without traces, indicating that the coating is hydrophobic. The coating has excellent thermal stability and tensile properties. The coating also passed the tests of impact resistance, flexibility, adhesion, and resistance to chemical corrosion in extreme environments. This study provides a new idea for the construction of a new and efficient cathodic electrophoretic coating system, and also provides more areas for the promotion of cationic polyurethane to practical applications.

"Built to Last": Plant-based Eco-friendly Durable Antibacterial Coatings

The demand for effective and long-term durable antibacterial surfaces has been ever-growing in the past decades. A wide variety of long-lasting antibacterial surfaces developed from release-killing, active-killing, and anti-fouling strategies have demonstrated the desired effectiveness and durability so far. Most of these successful designs were developed from toxic and fossil-based materials, which failed to comply with the green design criteria. Furthermore, the longevity of these surfaces remained an unaddressed challenge. Herein, we present a disruptive paradigm that emphasizes both eco-friendliness and long-lasting antibacterial properties. A bio-based active-killing essential oil, namely carvacrol, and nonfouling carboxybetaine zwitterionic moieties were combined and incorporated into a highly bio-based polyurethane (BPU). The long-lasting active-killing property for this antibacterial BPU coating was enabled through the extended release of the bounded carvacrol via hydrolysis in an aqueous environment and compared to unbound carvacrol by liquid infusion. Also, the release of carvacrol generates zwitterionic moieties to prevent further bacterial attachment at the release site, resulting in a "kill and defend" synergistic antibacterial function in the BPU. The kinetics of the extended-release property were investigated and compared with unbound carvacrol BPU coatings; unbound carvacrol infused into BPU was quickly exhausted after 2 days of immersion in water, while the extended-release surface exhibited a nearly constant release rate of ∼128 ng cm^-2 h^-1 even after 45 days. The in vitro antibacterial efficiency of the BPUs was quantitatively evaluated using the modified ISO standard for cross-laboratory comparison. As a result, approximately 98.9 and 98.7% of Escherichia coli and Staphylococcus aureus were eliminated from the coating surfaces, and only a negligible variance in the antibacterial efficiency was observed after 5 cycles of test. The feasibility for practical application was also demonstrated by challenging the BPU coatings in everyday settings. This "built-to-last" design theory provided insights for future development of greener antibacterial coatings with long-term performance.

Synthesis, Characterization and Properties of Antibacterial Polyurethanes

Novel physically crosslinked polyurethane (PUII), based on isophorone diisocyanates, was prepared by a conventional two-step method. The chemical structures of the PUII were characterized by fourier transform infrared (FTIR), proton nuclear magnetic resonance (¹H NMR), gel permeation chromatography (GPC), scanning electron microscopy (SEM) and DSC. The PUII hydrogels were subjected to solvent-induced self-assembly in THF + water to construct a variety of morphologies. The self-assembly morphology of the PUII was observed by scanning electron microscopy (SEM). The PUII films with different amounts (0.2%, 0.4%, 0.6%, 0.8%, 1.0%) of 1,3,5-Tris(2-hydroxyethyl)hexahydro-1,3,5-triazine (TNO) were challenged with Escherichia coli, Staphylococcus aureus, Bacillus subtilis and Gray mold. The results showed that when a small amount of antibacterial agent were added, the antibacterial effect of films on Botrytis cinerea was more obvious. The mechanical evaluation shows that the antimicrobial polyurethane films exhibit good mechanical properties.

Continuous Production of Water-Borne Polyurethanes: A Review

Water-borne polyurethanes are novel functional polymers that use water as the dispersion medium. When compared with solvent-borne polyurethanes, water-borne polyurethanes are more environmentally friendly and easier to transport and store. Water-borne polyurethanes have attracted increasing attention due to their extensive applications in plastics, paints, adhesives, inks, biomaterials, and other fields. In this study, the characteristics of water-borne polyurethanes were discussed, followed by a review of studies detailing reaction procedures and mechanisms for their continuous production. Additionally, current and future applications of continuous production processes for water-borne polyurethanes are presented.

Functional-modified polyurethanes for rendering surfaces antimicrobial: An overview

Antimicrobial surfaces and coatings are rapidly emerging as primary components in functional modification of materials and play an important role in addressing the problems associated with biofouling and microbial infection. Polyurethane (PU) consisting of alternating soft and hard segments has been one of the most important coating materials that have been widely applied in many fields due to its versatile properties. This review attempts to provide insight into the recent advances in antimicrobial polyurethane coatings or surfaces. According to different classes of antimicrobial components along with their antimicrobial mechanism, the synthesis pathways are presented systematically herein to afford polyurethane with antimicrobial properties. Also, the challenges and opportunities of antimicrobial PU coatings and surfaces are also discussed. This review will be beneficial to the exploitation and the further studies of antimicrobial polyurethane materials for a variety of applications.

Engineering and Application Perspectives on Designing an Antimicrobial Surface

Infections, contaminations, and biofouling resulting from micro- and/or macro-organisms remained a prominent threat to the public health, food industry, and aqua-/marine-related applications. Considering environmental and drug resistance concerns as well as insufficient efficacy on biofilms associated with conventional disinfecting reagents, developing an antimicrobial surface potentially improved antimicrobial performance by directly working on the microbes surrounding the surface area. Here we provide an engineering perspective on the logic of choosing materials and strategies for designing antimicrobial surfaces, as well as an application perspective on their potential impacts. In particular, we analyze and discuss requirements and expectations for specific applications and provide insights on potential misconnection between the antimicrobial solution and its targeted applications. Given the high translational barrier for antimicrobial surfaces, future research would benefit from a comprehensive understanding of working mechanisms for potential materials/strategies, and challenges/requirements for a targeted application.

Investigations on Aging Behavior and Mechanism of Polyurea Coating in Marine Atmosphere

In this investigation, the aging behaviors of polyurea coating exposed to marine atmosphere for 150 days were studied and the mechanism was analyzed. The influences on surface and mechanical properties, surface morphology, thermal stability behavior, as well as chemical changes evolution of the coating were investigated. By attenuated total reflectance fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectroscopy (XPS), changes in the chemical properties of polyurea coatings before (PCB) and after 150 d (PCA) of aging were analyzed, and emphasis was given to the effect of aging on functional group change, the hydrogen bonding behavior, and phase separated morphology. The results displayed prominent chain scission during aging, such as N-H, C=O, and C-O-C and the hydrogen bonded urea carbonyl content showed a decrease trend. The relative content of soft and hard segments showed a significant change, which increased the degree of phase separation.