Modeling 3D current and potential distribution in a microbial electrolysis cell with augmented anode surface and non-ideal flow pattern

Scale-up and techno-economic analysis of microbial electrolysis cells for hydrogen production from wastewater

Microbial electrolysis cells (MECs) have demonstrated high-rate H₂ production while concurrently treating wastewater, but the transition in scale from laboratory research to systems that can be practically applied has encountered challenges. It has been more than a decade since the first pilot-scale MEC was reported, and in recent years, many attempts have been made to overcome the barriers and move the technology to the market. This study provided a detailed analysis of MEC scale-up efforts and summarized the key factors that should be considered to further develop the technology. We compared the major scale-up configurations and systematically evaluated their performance from both technical and economic perspectives. We characterized how system scale-up impacts the key performance metrics such as volumetric current density and H₂ production rate, and we proposed methods to evaluate and optimize system design and fabrication. In addition, preliminary techno-economic analysis indicates that MECs can be profitable in many different market scenarios with or without subsidies. We also provide perspectives on future development needed to transition MEC technology to the marketplace.

Model development of bioelectrochemical systems: A critical review from the perspective of physiochemical principles and mathematical methods

Bioelectrochemical systems (BESs) are promising devices for wastewater treatment and bio-energy production. Since various processes are interacted and affect the overall performance of the device, the development of theoretical modeling is an efficient approach to understand the fundamental mechanisms that govern the performance of the BES. This review aims to summarize the physiochemical principle and mathematical method in BES models, which is of great importance for the establishment of an accurate model while has received little attention in previous reviews. In this review, we begin with a classification of existing models including bioelectrochemical models, electronic models, and machine learning models. Subsequently, physiochemical principles and mathematical methods in models are discussed from two aspects: one is the description of methodology how to build a framework for models, and the other is to further review additional methods that can enrich model functions. Finally, the advantages/disadvantages, extended applications, and perspectives of models are discussed. It is expected that this review can provide a viewpoint from methodologies to understand BES models.

A Catalytic Effectiveness Factor for a Microbial Electrolysis Cell Biofilm Model

The aim of this work is to propose a methodology to obtain an effectiveness factor for biofilm in a microbial electrolysis cell (MEC) system and use it to reduce a partial differential equation (PDE) biofilm MEC model to an ordinary differential equation (ODE) MEC model. The biofilm mass balances of the different species are considered. In addition, it is considered that all the involved microorganisms are attached to the anodic biological film. Three effectiveness factors are obtained from partial differential equations describing the spatial distributions of potential and substrate in the biofilm. Then, a model reduction is carried out using the global mass balances of the different species in the system. The reduced model with three uncertain but bounded effectiveness factors is evaluated numerically and analyzed in the sense of stability and parametric sensibility to demonstrate its applicability. The reduced ODE model is compared with a validated model taken from the literature, and the results are in good agreement. The biofilm effectiveness factor in MEC systems can be extended to the reduction of PDE models to obtain ODE models that are commonly used in optimization and control problems.

A scalable model of fluid flow, substrate removal and current production in microbial fuel cells

Mathematical modelling can reduce the cost and time required to design complex systems, and is being increasingly used in microbial electrochemical technologies (METs). To be of value such models must be complex enough to reproduce important behaviour of MET, yet simple enough to provide insight into underlying causes of this behaviour. Ideally, models must also be scalable to future industrial applications, rather than limited to describing existing laboratory experiments. We present a scalable model for simulating both fluid flow and bioelectrochemical processes in microbial fuel cells (MFCs), benchmarking against an experimental pilot-scale bioreactor. The model describes substrate transport through a two-dimensional fluid domain, and biofilm growth on anode surfaces. Electron transfer is achieved by an intracellular redox mediator. We find significant spatial variations in both substrate concentration and current density. Simple changes to the reactor layout can greatly improve the overall efficiency, measured in terms of substrate removal and total current generated.