Central composite design for simultaneously optimizing biomass and lutein production by a mixotrophic Chlorella sorokiniana TH01

Evolving perspectives on lutein production from microalgae - A focus on productivity and heterotrophic culture

Increased consumer awareness for healthier and more sustainable products has driven the search for naturally sourced compounds as substitutes for chemically synthesized counterparts. Research on pigments of natural origin, such as carotenoids, particularly lutein, has been increasing for over three decades. Lutein is recognized for its antioxidant and photoprotective activity. Its ability to cross the blood-brain barrier allows it to act at the eye and brain level and has been linked to benefits for vision, cognitive function and other conditions. While marigold flower is positioned as the only crop from which lutein is extracted from and commercialized, microalgae are proposed as an alternative with several advantages over this terrestrial crop. The main barrier to scaling up lutein production from microalgae to the commercial level is the low productivity compared to the high costs. This review explores strategies to enhance lutein production in microalgae by emphasizing the overall productivity over lutein content alone. Evaluation of how culture parameters, such as light quality, nitrogen sufficiency, temperature and even stress factors, affect lutein content and biomass development in batch phototrophic cultures was performed. Overall, the total lutein production remains low under this metabolic regime due to the low biomass productivity of photosynthetic batch cultures. For this reason, we describe findings on microalgal cultures grown under different metabolic regimes and culture protocols (fed-batch, pulse-feed, semi-batch, semi-continuous, continuous). After a careful literature examination, two-step heterotrophic or mixotrophic cultivation strategies are suggested to surpass the lutein productivity achieved in single-step photosynthetic cultures. Furthermore, this review highlights the urgent need to develop technical feasibility studies at a pilot scale for these cultivation strategies, which will strengthen the necessary techno-economic analyses to drive their commercial production.

Lutein production from microalgae: A review

Lutein production from microalgae is a sustainable and economical strategy to offer the increasing global demands, but is still challenged with low lutein content at the high-cell density for commercial production. This review summarizes the suitable conditions for cell growth and lutein accumulation, and presents recent cultivation strategies to further improve lutein productivity. Light and nitrogen play critical roles in lutein biosynthesis that lead to the efficient multi-stage cultivation by increasing lutein content at the later stage. In addition, metabolic and genetic designs for carbon regulation and lutein biosynthesis are discussed at the molecule level. The in-situ lutein accumulation in fermenters by regulating carbon metabolism is considered as a cost-effective direction. Then, downstream processes are summarized for the efficient lutein recovery. Finally, challenges of current lutein production from microalgae are discussed. Meanwhile, potential solutions are proposed to improve lutein content and drive down costs of microalgal biomass.

Dietary xanthophyll improved growth, antioxidant, pigmentation and meat quality in the southern catfish (Silurus soldatovi meridionalis Chen)

Xanthophyll has multiple physiological functions to improve the quality of farmed animals. The present study aimed to investigate the effects of xanthophyll on the growth performance, antioxidation, immunity, pigmentation and meat quality of southern catfish (Silurus soldatovi meridionalis Chen). Juvenile southern catfish (18.35 ± 0.04 g) were randomly allocated into 24 cages (30 juveniles per cage), and fed diets with different dietary xanthophyll levels (at 14, 42, 80, 108, 126 and 152 mg/kg, dry matter of diet) twice daily for 8 weeks. Results indicated that the diet with 80 mg/kg xanthophyll induced a higher specific growth rate (SGR), feed efficiency ratio and protein productive value. Moreover, the 80 mg/kg xanthophyll diet also increased complement 3, immunoglobulin M (IgM) and lysozyme content more than the other groups. The mRNA expression level of inflammation-related genes and antioxidant enzyme activities further confirmed the effects of 80 mg/kg dietary xanthophyll on improving immune response. The present study also found that the 126 mg/kg xanthophyll diet significantly enhanced the content of total carotenoids and xanthophyll, hydroxyproline, collagen and amino acid in muscle. The diet with 126 mg/kg xanthophylls also induced lower drip loss, thawing loss, centrifugal loss, cooking loss and higher muscle adhesiveness, cohesiveness, springiness, gumminess and chewiness than the other treatments. In conclusion, quadratic regression model analysis based on SGR and IgM revealed that the optimum xanthophyll level in the diet was 86.78 and 84.63 mg/kg, respectively. Moreover, broken line regression analysis based on xanthophyll content in dorsal skin and chewiness in muscle demonstrated that the optimal xanthophyll level was between 89.73 and 108.66 mg/kg in the diet of southern catfish (S. soldatovi meridionalis Chen).

Bioprospecting of marine microalgae from Kaohsiung Seacoast for lutein and lipid production

A bioprospecting study was conducted from Seawater samples collected at Kaohsiung Seacoast, Taiwan. The current research was aimed to isolate potential lutein-producing strain, evaluate and optimize the best cultivation mode, lutein accumulation stage, lutein-extraction method, and condition to recover maximum lutein (main product) and lipid (byproduct). Biorefinery is the latest approach worldwide to extract multi-products for cost-effectiveness. Selected isolate among several isolates, identified as Chlorella sorokiniana Kh12 and exploited under biorefinery concept for lutein and lipid extraction. Kh12 cultivated under mixotrophy: 2X-(HT)-9k yielded maximum biomass (3.46 g L^-1) and lutein (13.69 mg g^-1) which is among the higher yields reported so far. Among various tested solvents, methanol was the best extractor. Bead milling was most effective to disrupt algal cell walls, seven minutes of milling was best for maximum lutein (7.56 mg g^-1) extraction. Kh12 could be a promising candidate for commercial lutein and lipid co-production based on the outcome.

A novel flat-panel photobioreactor for simultaneous production of lutein and carbon sequestration by Chlorella sorokiniana TH01

Carbon dioxide is the major cause of global warming. However, it is a carbon source for phototrophic production of chemicals from microalgae. In this work, a novel flat-panel photobioreactor (FPP) was used for maximization of biomass and lutein production and CO₂ fixation by a lutein-rich C. sorokiniana TH01. CO₂ concentration, light intensity and aeration rate were optimized as 5%, 150 µmol/m²/s and 1 L/min, respectively. The highest biomass productivity, lutein productivity and CO₂ fixation efficiency were measured for indoor single and sequential FPPs were 284 - 469 mg/L/d, 2.57 - 4.57 mg/L/d, and 63 - 100%, respectively. In a climatic condition of 25.5 - 33 °C and 86 - 600 µmol/m²/s, C. sorokiniana TH01 achieved lutein productivity and CO₂ fixation efficiency of 2.1 - 3.03 mg/L/d and 56 - 81%, respectively, while the comparable biomass productivity of 284 - 419 mg/L/d was maintained. This pioneered FPP system was efficiently demonstrated for production of algal lutein from CO₂.