Mathematical modelling of microbial corrosion in carbon steel due to early-biofilm formation of sulfate-reducing bacteria via extracellular electron transfer

Bacterial adhesion and corrosion behavior of different pure metals induced by sulfate reducing bacteria

The corrosion behaviors of four pure metals (Fe, Ni, Mo and Cr) in the presence of sulfate reducing bacteria (SRB) were investigated in enriched artificial seawater (EASW) after 14-day incubation. Metal Fe and metal Ni experienced weight losses of 1.96 mg cm-2 and 1.26 mg cm-2, respectively. In contrast, metal Mo and metal Cr exhibited minimal weight losses, with values of only 0.05 mg cm-2 and 0.03 mg cm-2, respectively. In comparison to Mo (2.2 × 106 cells cm-2) or Cr (1.4 × 106 cells cm-2) surface, the sessile cell counts on Fe (4.0 × 107 cells cm-2) or Ni (3.1 × 107 cells cm-2) surface was higher.

Corrosion of Q235 carbon steel induced by sulfate-reducing bacteria in groundwater: corrosion behavior, corrosion product, and microbial community structure

Microbiologically influenced corrosion (MIC) is one of the reasons leading to the service failure of pipelines buried in the soil. In this work, the effect of sulfate-reducing bacteria (SRB) on the corrosion behavior of Q235 carbon steel in groundwater was investigated by electrochemical methods, surface analysis, and biological analysis. The results show that SRB utilizes iron as electron donor to sustain the vital activities of organic carbon-starved groundwater during the 14-day experimental period. The microbial community composition analysis at the genus level demonstrate that the diversity and richness decrease after corrosion, and the dominant SRB species has changed from Desulfovibrio to Desulfosporosinus. Moreover, the impedance of the carbon steel in the presence of biofilm was 1 order of magnitude higher than that of other periods in the electrochemical test, indicating that the biofilm and formed ferrous sulfide layer impeded the occurrence of corrosion. Although the 3D topography indicated that the surface of carbon steel was more uneven and pits were increased in the presence of SRB, the average weight loss (0.0396 ± 0.0050 g) was much higher than that without SRB (0.0139 ± 0.0007 g). These results implied that the growth of SRB makes the corrosion process of Q235 carbon steel more complicated.

Biofilms and beyond: a comprehensive review of the impact of Sulphate Reducing Bacteria on steel corrosion

Sulphate-reducing bacteria (SRB) are known to cause severe corrosion of steel structures in various industries, resulting in significant economic and environmental consequences. This review paper critically examines the impact of SRB-induced corrosion on steel, including the formation of SRB biofilms, the effect on different types of steel, and the various models developed to investigate this phenomenon. The role of environmental factors in SRB-induced corrosion, molecular techniques for studying SRBs, and strategies for mitigating corrosion are discussed. Additionally, the sustainability implications of SRB-induced corrosion and the potential use of alternative materials were explored. By examining the current state of knowledge on this topic, this review aims to provide a comprehensive understanding of the impact of SRB-induced corrosion on steel and identify opportunities for further research and development.

Investigation of carbon steel corrosion by oilfield nitrate- and sulfate-reducing prokaryotes consortia in a hypersaline environment

Microbiologically influenced corrosion (MIC) behavior of the AISI 1020 carbon steel caused by consortia of nitrate-reducing prokaryotes (NRP) and sulfate-reducing prokaryotes (SRP) was investigated separately in hypersaline seawater conditions. Microbiological analysis, surface images, characterization of corrosion products, weight loss, and electrochemical measurements were employed to monitor the corrosion process for 10 days at 40 °C. Compared to abiotic corrosion (control), the extent of corrosion was more aggravated in the conditions with microbial consortia. It corroborates the critical role of microbial activity in corrosion processes in natural and industrial environments since microorganisms are widely spread. Corrosion rates obtained from Tafel extrapolation were statically equal for both microbial consortia (0.093 ± 0.009 mm.y^-1); however, the maximum pit depth on the steel surface subjected to NRP-MIC was about 25% deeper (48.5 µm) than that caused by SRP-MIC (32.6 µm). In contrast, SRP activity almost doubled the number of pits on the steel surface (2.7 × 10⁴ ± 4.1 × 10³ pits.m^-2), resulting in more weight loss than NRP activity. In addition, SRP cells formed nanowires to support direct electron uptake from steel oxidation. This research contributes to the understanding of steel corrosion mechanisms in hypersaline environments with the prevalence of NRP or SRP, as oil reservoirs undergo nitrate injection treatments.