Production and recovery of monosaccharides from lignocellulose hot water extracts in a pulp mill biorefinery

Thermodynamic and Kinetic Equilibrium for Adsorption of Cellulosic Xylose of Commercial Cation-Exchange Resins

The development of low-cost purification technology is an indispensable need for industrial biorefinery. Xylose is easily obtained from hydrothermal pretreatment of lignocellulosic biomass. This current study emphasizes the chromatographic monosaccharide separation process using commercial cation-exchange resins (CER) including Amberlite 120 and Indion 225 to separate xylose from a mixture of hydrolysates. To understand the performance of the two CER, the studies of equilibrium, thermodynamics, and kinetics were evaluated. In this study, with different xylose concentrations, the adsorption equilibrium was found to follow the Freundlich isotherm model well (R2 > 0.90 for both CER). The results indicated that a pseudo-second-order model represented the xylose adsorption kinetics. In addition, the activation energy of xylose adsorption onto both CER, i.e., Amberlite 120 and Indion 225 was 34.9 and 87.1 kJ/mol, respectively. The present adsorption studies revealed the potential of these commercial CER to be employed as effective adsorbents for monosaccharide separation technology.

Removal of fermentation inhibitors from pre-hydrolysis liquor using polystyrene divinylbenzene resin

BACKGROUND

The presence of soluble lignin, furfural and hydroxymethylfurfural (HMF) in industrial pre-hydrolysis liquor (PHL) from the pulping process can inhibit its bioconversion into bioethanol and other biochemicals. Although various technologies have been developed to remove these inhibitors, certain amounts of sugars are also inevitably removed during the treatment process. Hence, polystyrene divinylbenzene (PS-DVB) resin was used as an adsorptive material to simultaneously remove fermentation inhibitors while retaining sugars with high yields to improve the fermentability of PHL after acid hydrolysis by enriching its xylose concentration. The fermentability of acid-hydrolyzed PHL (A-PHL) was evaluated by the bioconversion into ethanol and xylosic acid (XA) after treatment with PS-DVB resin.

RESULTS

The results showed that the highest xylose concentration (101.1 g/L) in PHL could be obtained by acid hydrolysis at 100 °C for 80 min with 4% acid, while the concentration of fermentation inhibitors (furfural, HMF and lignin) in PHL could also be significantly improved during the acid-hydrolysis process. After treatment with PS-DVB resin, not only were 97% of lignin, 92% of furfural, and 97% of HMF removed from A-PHL, but also 96% of xylose was retained for subsequent fermentation. With resin treatment, the fermentability of A-PHL could be improved by 162-282% for ethanol production from A-PHL containing 30-50 g/L xylose and by 18-828% for XA production from A-PHL containing 90-150 g/L xylose.

CONCLUSIONS

These results confirmed that PS-DVB resin can remove inhibitors from PHL before producing value-added products by bioconversion. In addition, this work will ideally provide a concept for producing value-added chemicals from pre-hydrolysis liquor, which is regarded as the waste stream in the pulping process.

Lignin-Rich PHWE Hemicellulose Extracts Responsible for Extended Emulsion Stabilization

Wood hemicelluloses have an excellent capacity to form and stabilize oil-in-water emulsions. Galactoglucomannans (GGM) from spruce and glucuronoxylans (GX) from birch provide multifunctional protection against physical breakdown and lipid oxidation in emulsions. Phenolic residues, coextracted with hemicelluloses using the pressurized hot water (PHWE) process, seem to further enhance emulsion stability. According to hypothesis, phenolic residues associated with hemicelluloses deliver and anchor hemicelluloses at the emulsion interface. This study is the first to characterize the structure of the phenolic residues in both GGM- and GX-rich wood extracts and their role in the stabilization of emulsions. PHWE GGM and GX were fractionated by centrifugation to obtain concentrated phenolic residues as one fraction (GGM-phe and GX-phe) and partially purified hemicelluloses as the other fraction (GGM-pur and GX-pur). To evaluate the role of each fraction in terms of physical and oxidative stabilization, rapeseed oil-in-water emulsions were prepared using GGM, GX, GGM-pur, and GX-pur as stabilizers. Changes in droplet-size distribution and peroxide values were measured during a 3-month accelerated storage test. The results for fresh emulsions indicated that the phenolic-rich fractions in hemicelluloses take part in the formation of emulsions. Furthermore, results from the accelerated storage test indicated that phenolic structures improve the long-term physical stability of emulsions. According to measured peroxide values, all hemicelluloses examined inhibited lipid oxidation in emulsions, GX being the most effective. This indicates that phenolic residues associated with hemicelluloses act as antioxidants in emulsions. According to chemical characterization using complementary methods, the phenolic fractions, GGM-phe and GX-phe, were composed mainly of lignin. Furthermore, the total carbohydrate content of the phenolic fractions was clearly lower compared to the starting hemicelluloses GGM and GX, and the purified fractions GGM-pur and GX-pur. Apparently, the phenolic structures were enriched in the GGM-phe and GX-phe fractions, which was confirmed by NMR spectroscopy as well as by other characterization methods. The frequency of the main bonding pattern in lignins, the β-O-4 structure, was clearly very high, suggesting that extracted lignin remains in native form. Furthermore, the lignin carbohydrate complex of γ-ester type was found, which could explain the excellent stabilizing properties of PHWE hemicelluloses in emulsions.

Recovery of monosaccharides from dilute acid corncob hydrolysate by nanofiltration: modeling and optimization

In this work nanofiltration technology has been employed for removal of inhibitors and recovery of monosaccharides from dilute acid lignocellulose hydrolysates. The influences of feed solution pH, permeate flux, and Na₂SO₄ concentration on the rejection of monosaccharides and inhibitors were investigated. The results showed that the pH for the separation of carboxylic acids and furans from monosaccharides should be as low as possible. With increase of Na₂SO₄ concentration carboxylic acid and furan rejection decreased. Subsequently, the Donnan steric pore and dielectric exclusion model coupled with mass balance was used to predict the rejection of solutes at different permeate fluxes. In order to select a suitable permeate flux and operating time, multi-objective optimization was carried out to obtain the maximum total inhibitor removal efficiency, the maximum monosaccharide recovery rate, and the minimum water consumption. The optimal operating conditions were then verified using the real hydrolysate as feed solutions. More specifically, for the treatment of 6 L of a hydrolysate solution, 13 L of water and a treatment time of 35 min were required. This process allowed the removal of 90% inhibitors, while 93.55% glucose, 90.75% xylose, and 90.53% arabinose were recovered. Finally, a batch column equipped with a strong acid cation exchange resin was employed to recover the monosaccharides from the hydrolysate. Using water as an eluent, 95.37% of the sulfuric acid and 94.87% of the monosaccharides were recovered. In all, we demonstrated that the combination of nanofiltration with electrolyte exclusion chromatography is a promising integrated process for the recovery of monosaccharides and inorganic acids from dilute acid corncob hydrolysates.

In this work Multi-objective optimization has been employed to obtain the optimal permeate flux (j_v) and operating time (t) during the diananofiltration detoxification of dilute acid corncob hydrolysate process.

Separation of phenolic compounds with modified adsorption resin from aqueous phase products of hydrothermal liquefaction of rice straw

Hydrothermal liquefaction can be used to convert rice straw into an aqueous phase product that contains valuable phenolic compounds. In experiments, commercial adsorption resin XAD-4 was modified by a benzene ring - α,α'-dichloro-p-xylene (DCX) - in order to separate the phenolic compounds from the aqueous phase product; and, the optimal conditions for separation were explored. The results showed that, after modification of the resin, its adsorption capacity improved by 50%, due to increases in surface area, pore volume and micropore volume. The selectivity of the resin increased when the benzene ring was introduced as the ring formed hydrogen bonds with the compounds. The optimal conditions for separation were desorption agent of 40%, 45% and 55% ethanol solution, a flow rate of 2.5-5 mL/min, and a ratio of the sample volume to the column volume was 1:1. The total content of phenolic compounds in aqueous solution increased from 18% to 78% after separation.

Saccharide separation from wood prehydrolysis liquor: comparison of selectivity toward non-saccharide compounds with separate techniques

Selectivity comparison for saccharides separation from wood hydrolysate.

Specific lignin precipitation for oligosaccharides recovery from hot water wood extract

Hot water extraction is an important strategy of wood fractionation, by which the hemicelluloses can be separated for value-added products, while the residual solid can still be processed into traditional wood products. In this study, a combined process consisting of specific lignin precipitation and dialysis was proposed to recover hemicellulosic oligosaccharides (OS) from hot water extract (HWE). The results showed that polyaluminium chloride (PAC) precipitation was highly specific to large molecular lignin, leading to 25.1% lignin removal with negligible OS loss through charge neutralization mechanism. The separation was further enhanced by dialysis, reaching 37.6% OS recovery from HWE with remarkable purity of 94.1%. By the proposed process, 56.36 g OS, mainly xylooligosaccharides with two fractions of 5.2 and 0.51 kDa was recovered from one kg dried wood. This process can be envisaged as a great contribution to wood biorefinery.

Enhanced membrane filtration of wood hydrolysates for hemicelluloses recovery by pretreatment with polymeric adsorbents

In this study adsorption of foulants from birch and pine/eucalyptus wood hydrolysates on two polymeric adsorbents was studied aiming to reduce the membrane fouling. The effect of the pretreatment of hydrolysate on polyethersulphone membrane performance was studied in dead-end filtration experiments. Adsorption pretreatment improved significantly filtration capacity and decreased membrane fouling. Especially high-molecular weight lignin was efficiently removed. A multistep adsorption pretreatment was found to reduce the amount of adsorbent required. While large adsorbent amount was shown to increase flux in filtration, it was found also to cause significant hemicellulose losses.

Potential of hot water extraction of birch wood to produce high-purity dissolving pulp after alkaline pulping

The potential of hot water extraction of birch wood to produce highly purified dissolving pulp in a subsequent soda-anthraquinone pulping process was evaluated. After intermediate extraction intensities, pulps with low xylan content (3-5%) and high cellulose yield were successfully produced. Increasing extraction intensity further decreased the xylan content in pulp. However, below a xylan content of 3%, the cellulose yield dramatically decreased. This is believed to be due to cleavage of glycosidic bonds in cellulose during severe hot water extractions, followed by peeling reactions during alkaline pulping. Addition of sodium borohydride as well as increased anthraquinone concentration in the pulping liquor increased the cellulose yield, but had no clear effects on pulp purity and viscosity. The low intrinsic viscosity of pulps produced after severe extraction intensities and soda-anthraquinone pulping corresponded to the viscosity at the leveling-off degree of polymerization, suggesting that nearly all amorphous cellulose had been degraded.