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Fu W, Wu S, Wang C, Thangalazhy-Gopakumar S, Kothari U, Shi S, Han L. Enhanced Enzymatic Sugar Recovery of Dilute-Acid-Pretreated Corn Stover by Sodium Carbonate Deacetylation. Bioengineering (Basel) 2023; 10:1197. [PMID: 37892926 PMCID: PMC10604515 DOI: 10.3390/bioengineering10101197] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/11/2023] [Revised: 09/30/2023] [Accepted: 10/12/2023] [Indexed: 10/29/2023] Open
Abstract
The prehydrolysate from dilute acid pretreatment of lignocellulosic feedstocks often contains inhibitory compounds that can seriously inhibit the subsequent enzymatic and fermentation processes. Acetic acid is one of the most representative toxic compounds. In this research, alkaline deacetylation of corn stover was carried out using sodium carbonate under mild conditions to selectively remove the acetyl groups of the biomass and reduce the toxicity of the prehydrolysate. The deacetylation process was optimized by adjusting factors such as temperature, treatment time, and sodium carbonate concentration. Sodium carbonate solutions (2~6 wt%) at 30~50 °C were used for the deacetylation step, followed by dilute acid pretreatment with 1.5% H2SO4 at 121 °C. Results showed that the acetyl content of the treated corn stover could be reduced up to 87%, while the hemicellulose loss remained low. The optimal deacetylation condition was found to be 40 °C, 6 h, and 4 wt% Na2CO3, resulting in a removal of 80.55% of the acetyl group in corn stover and a hemicellulose loss of 4.09%. The acetic acid concentration in the acid prehydrolysate decreased from 1.38 to 0.34 g/L. The enzymatic hydrolysis of solid corn stover and the whole slurry after pretreatment increased by 17% and 16%, respectively.
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Affiliation(s)
- Weng Fu
- Engineering Laboratory for Agro Biomass Recycling & Valorizing, College of Engineering, China Agricultural University, Beijing 100083, China; (W.F.); (S.W.); (C.W.); (L.H.)
| | - Shengbo Wu
- Engineering Laboratory for Agro Biomass Recycling & Valorizing, College of Engineering, China Agricultural University, Beijing 100083, China; (W.F.); (S.W.); (C.W.); (L.H.)
| | - Chun Wang
- Engineering Laboratory for Agro Biomass Recycling & Valorizing, College of Engineering, China Agricultural University, Beijing 100083, China; (W.F.); (S.W.); (C.W.); (L.H.)
| | - Suchithra Thangalazhy-Gopakumar
- Department of Chemical and Environmental Engineering, University of Nottingham Malaysia Campus, Jalan Broga, Semenyih 43500, Selanggor, Malaysia;
| | - Urvi Kothari
- Department of Chemical Engineering, Auburn University, Auburn, AL 36849, USA;
| | - Suan Shi
- Engineering Laboratory for Agro Biomass Recycling & Valorizing, College of Engineering, China Agricultural University, Beijing 100083, China; (W.F.); (S.W.); (C.W.); (L.H.)
| | - Lujia Han
- Engineering Laboratory for Agro Biomass Recycling & Valorizing, College of Engineering, China Agricultural University, Beijing 100083, China; (W.F.); (S.W.); (C.W.); (L.H.)
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Palladino F, Rodrigues RCLB, da Silva SP, Rosa CA. Strategy to reduce acetic acid in sugarcane bagasse hemicellulose hydrolysate concomitantly with xylitol production by the promising yeast Cyberlindnera xylosilytica in a bioreactor. Biotechnol Lett 2023; 45:263-272. [PMID: 36586052 DOI: 10.1007/s10529-022-03337-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/14/2022] [Revised: 11/26/2022] [Accepted: 12/06/2022] [Indexed: 01/01/2023]
Abstract
The yeast Cyberlindnera xylosilytica UFMG-CM-Y309 has been identified as a promising new xylitol producer from sugarcane bagasse hemicellulosic hydrolysate (SCHH). However, SCHH pretreatment process generates byproducts, which are toxic to cell metabolism, including furans, phenolic compounds, and carboxylic acids, such as acetic acid, typically released at high concentrations. This research aims to reduce acetic acid in sugarcane hemicellulose hydrolysate concomitantly with xylitol production by yeast strain Cy. xylosilytica UFMG-CM-Y309 in a bioreactor by strategically evaluating the influence of volumetric oxygen transfer coefficient (kLa) (21 and 35 h-1). Experiments were conducted on a bench bioreactor (2 L volumetric capacity) at different initial kLa values (21 and 35 h-1). SCHH medium was supplemented with rice bran extract (10 g L-1) and yeast extract (1 g L-1). Cy. xylosilytica showed high xylitol production performance (19.56 g L-1), xylitol yield (0.56 g g-1) and, maximum xylitol-specific production rate (μpmáx 0.20 gxylitol·g-1 h-1) at kLa value of 21 h-1, concomitantly slowing the rate of acetic acid consumption. A faster acetic acid consumption (100%) by Cy. xylosilytica was observed at kLa of 35 h-1, concomitantly with an increase in maximum cellular growth (14.60 g L-1) and reduction in maximum xylitol production (14.56 g L-1 and Yp/s 0.34 g g-1). This study contributes to pioneering research regarding this yeast performance in bioreactors, emphasizing culture medium detoxification and xylitol production.
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Affiliation(s)
- Fernanda Palladino
- Microbiology Department, Biological Sciences Institute, Minas Gerais Federal University, Belo Horizonte, MG, 31270-901, Brazil.
| | - Rita C L B Rodrigues
- Biotechnology Department, Lorena Engineering School, São Paulo University, Lorena, SP, 12602-810, Brazil
| | - Sinval Pedroso da Silva
- Mechanical Department, Minas Gerais Federal Institute of Education, Science, and Technology (IFMG), Belo Horizonte, MG, 36415-000, Brazil
| | - Carlos A Rosa
- Microbiology Department, Biological Sciences Institute, Minas Gerais Federal University, Belo Horizonte, MG, 31270-901, Brazil
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Abstract
The isolation of nanocellulose from different agricultural residues is becoming an important research field due to its versatile applications. This work collects different production processes, including conditioning steps, pretreatments, bleaching processes and finally purification for the production of nanocellulose in its main types of morphologies: cellulose nanofiber (CNF) and cellulose nanocrystal (CNC). This review highlights the importance of agricultural wastes in the production of nanocellulose in order to reduce environmental impact, use of fossil resources, guarantee sustainable economic growth and close the circle of resource use. Finally, the possible applications of the nanocellulose obtained as a new source of raw material in various industrial fields are discussed.
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Fonseca BG, Mateo S, Roberto IC, Sánchez S, Moya AJ. Bioconversion in batch bioreactor of olive-tree pruning biomass optimizing treatments for ethanol production. Biochem Eng J 2020. [DOI: 10.1016/j.bej.2020.107793] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/16/2023]
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Acid Hydrolysis of Olive Tree Leaves: Preliminary Study towards Biochemical Conversion. Processes (Basel) 2020. [DOI: 10.3390/pr8080886] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/08/2023] Open
Abstract
Olive tree leaves, an abundant agricultural by-product without enough industrial market outlets, are presented in this study as a relevant resource of available carbohydrates to be chemically treated for monomeric sugar production. Characterization of two main granulometric fractions is the starting point for testing the specific effect and the relevance of three main factors (time, temperature, and sulfuric acid concentration) on diluted acid hydrolysis with respect to oligosaccharides, simple sugars, and fermentation inhibitory compounds production. The selected conditions (100 ∘ C, 90 min, and 6% w/w H 2 SO 4 ) to perform the small scale hydrolytic process, considering response surface methodology (2 3 factorial design with center points), implied production of acetic acid and hydroxymethylfurfural in concentrations not exceeding 1.10 kg m − 3 and 0.25 kg m − 3 , respectively. Thus, these experimental conditions were the reference framework to evaluate the effect of a meaningful scaling stage in a hydrolysis reactor, considering kinetic parameters based on hydrolysis rates and d-glucose and d-xylose generation.
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Deacetylation Followed by Fractionation of Yellow Poplar Sawdust for the Production of Toxicity-Reduced Hemicellulosic Sugar for Ethanol Fermentation. ENERGIES 2018. [DOI: 10.3390/en11020404] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/21/2022]
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Tang Y, Dou X, Hu J, Jiang J, Saddler JN. Lignin Sulfonation and SO2 Addition Enhance the Hydrolyzability of Deacetylated and Then Steam-Pretreated Poplar with Reduced Inhibitor Formation. Appl Biochem Biotechnol 2017; 184:264-277. [DOI: 10.1007/s12010-017-2545-x] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/17/2017] [Accepted: 06/20/2017] [Indexed: 12/01/2022]
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Lyu H, Lv C, Zhang M, Liu J, Meng F, Geng ZF. Kinetic studies of the strengthening effect on liquid hot water pretreatments by organic acids. BIORESOURCE TECHNOLOGY 2017; 235:193-201. [PMID: 28365347 DOI: 10.1016/j.biortech.2017.03.115] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/23/2017] [Revised: 03/18/2017] [Accepted: 03/20/2017] [Indexed: 06/07/2023]
Abstract
The liquid hot water (LHW) pretreatments would be accelerated by the organic acids produced from the process. In the study, the organic acids included not only acetic acid but also lactic acid during LHW hydrolysis of reeds, at 180-220°C and for 15-135min. The lactic acid was presumably produced from xylose degradation in the pretreatment process. The different organic acids, such as acetic acid, lactic acid and acetic-lactic acids, were used to strengthen the LHW pretreatments for increasing xylose production. Moreover, the work presented kinetic models of xylose and hemicellulose at different conditions, considering the generation of lactic acid. The experimental and kinetic results both indicated that acetic-lactic acids had synergistic catalytic effect on the reaction, which could not only inhibit the degradation of xylose, but also promote the hydrolysis of hemicellulose. Besides, the highest concentration of xylose of 7.323g/L was obtained at 200°C, for 45min and with 1wt% acetic-lactic acids.
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Affiliation(s)
- Huisheng Lyu
- Key Laboratory for Green Chemical Technology of Ministry of Education, Tianjin University R&D Center for Petrochemical Technology, Tianjin 300072, China
| | - Chunliu Lv
- Key Laboratory for Green Chemical Technology of Ministry of Education, Tianjin University R&D Center for Petrochemical Technology, Tianjin 300072, China
| | - Minhua Zhang
- Key Laboratory for Green Chemical Technology of Ministry of Education, Tianjin University R&D Center for Petrochemical Technology, Tianjin 300072, China.
| | - Jiatao Liu
- Key Laboratory for Green Chemical Technology of Ministry of Education, Tianjin University R&D Center for Petrochemical Technology, Tianjin 300072, China
| | - Fanmei Meng
- Key Laboratory for Green Chemical Technology of Ministry of Education, Tianjin University R&D Center for Petrochemical Technology, Tianjin 300072, China
| | - Zhong Feng Geng
- Key Laboratory for Green Chemical Technology of Ministry of Education, Tianjin University R&D Center for Petrochemical Technology, Tianjin 300072, China
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