Increasing efficiency of enzymatic hemicellulose removal from bamboo for production of high-grade dissolving pulp

Efficient fabrication of anisotropic regenerated cellulose films from bamboo via a facile wet extrusion strategy

Bamboo, featuring fast growth rate and high cellulose content, is considered to be one of the most attractive feedstocks for degradable bio-materials as a substitute for plastics. However, those was limited to the fields of bamboo structural materials mainly by physical processes. Herein, we report a facile continuous wet extrusion strategy for scalable manufacturing of anisotropic regenerated cellulose films in alkali/urea aqueous solution for the first time. The bamboo cellulose solution was regenerated in H2SO4/Na2SO4/ZnSO4 aqueous solution to facilitate the construction of dense fibrils networks. Moreover, under the synergistic effect of shear orientations and stretching processes in wet extrusion molding, the cellulose networks promoted further orientated assembly into aligned fibrils. Therefore, these anisotropic cellulose hydrogels exhibited good mechanical properties, and the tensile strength was increased from 1.67 MPa of anisotropic cellulose hydrogel with 1.0 of stretching ration (ACH-1.0) to 2.13 MPa of ACH-1.4 with increasing stretching ratio from 1.0 to 1.4, which was about 1.34 times higher than that of the isotropic hydrogel fabricated by tape-casting. Moreover, ACH-1.4 exhibited commendable thermal stability and air barrier properties. This work demonstrated a simple and continuous bottom-up approach for fabrication of anisotropic bamboo-based cellulose hydrogels and films with excellent mechanical properties.

Effect of hemicellulose content on the solution properties of cellulose carbamates in NaOH/ZnO aqueous system

Hemicellulose removal from bleached bamboo pulp is key to produce qualified dissolving pulps. In this work, alkali/urea aqueous solution was firstly applied to remove hemicellulose in bleached bamboo pulp (BP). The effect of urea usage, time and temperature on the hemicellulose content of BP was studied. The reduction of hemicellulose content from 15.9 to 5.7 % was achieved in 6 wt% NaOH/1 wt% urea aqueous solution at 40 °C for 30 min. Cellulose carbamates (CCs) were obtained from the esterification of BP with urea. The dissolution behavior of CCs in NaOH/ZnO aqueous solutions with different degree of polymerization (DP), hemicellulose and nitrogen contents were studied by using optical microscope and rheology. The highest solubility was up to 97.7 % when the hemicellulose was 5.7 % and Mη was 6.5 × 104 (g/mol). With the decrease of hemicellulose content from 15.9 % to 8.60 % and 5.70 %, the gel temperature increased from 59.0, 69.0 to 73.4 °C. The apparent gelation time increased from 5640 to 12,120 s with the hemicellulose content increased from 8.60 % to 15.9 %. CC solution with 5.70 % hemicellulose always keeps a liquid-state (G" > G') until the test time reached 17,000 s. The results showed that the removal of hemicellulose, the decrease of DP and the increase of esterification endowed CC with higher solubility and solution stability.

Efficient preparation of high-purity cellulose from moso bamboo by p-toluenesulfonic acid pretreatment

This work proposed a promising biorefinery method for the deconstruction of moso bamboo by using p-toluenesulfonic acid (P-TsOH) pretreatment to product high-purity cellulose (dissolving pulp). The cellulose pulp with high α-cellulose content (82.36 %) was successfully prepared for 60 min at low pretreatment temperature (90 °C) and atmospheric pressure. After the simple bleaching and cold caustic extraction (CCE) processes, the properties of cellulose pulp, such as α-cellulose content, polymerization, ISO brightness, all met the standard of dissolving pulp. In general, the cooking method through P-TsOH pretreatment can shorten the preparation time, which can effectively reduce energy consumption and chemical consumption. Therefore, this work may provide a new perspective for the green preparation of dissolving pulp that can be used to produce lyocell fiber after ash and metal ion treatment.

Fungal xylanolytic enzymes: Diversity and applications

As important polysaccharide degraders in nature, fungi can diversify their extensive set of carbohydrate-active enzymes to survive in ecological habitats of various composition. Among these enzymes, xylanolytic ones can efficiently and sustainably degrade xylans into (fermentable) monosaccharides to produce valuable chemicals or fuels from, for example relevant for upgrading agro-food industrial side streams. Moreover, xylanolytic enzymes are being used in various industrial applications beyond biomass saccharification, e.g. food, animal feed, biofuel, pulp and paper. As a reference for researchers working in related areas, this review summarized the current knowledge on substrate specificity of xylanolytic enzymes from different families of the Carbohydrate-Active enZyme database. Additionally, the diversity of enzyme sets in fungi were discussed by comparing the number of genes encoding xylanolytic enzymes in selected fungal genomes. Finally, to support bio-economy, the current applications of fungal xylanolytic enzymes in industry were reviewed.

Biotechnological Aspects of Salt-Tolerant Xylanases: A Review

β-1,4-Xylan is the main component of hemicelluloses in land plant cell walls, whereas β-1,3-xylan is widely found in seaweed cell walls. Complete hydrolysis of xylan requires a series of synergistically acting xylanases. High-saline environments, such as saline-alkali lands and oceans, frequently occur in nature and are also involved in a broad range of various industrial processes. Thus, salt-tolerant xylanases may contribute to high-salt and marine food processing, aquatic feed production, industrial wastewater treatment, saline-alkali soil improvement, and global carbon cycle, with great commercial and environmental benefits. This review mainly introduces the definition, sources, classification, biochemical and molecular characteristics, adaptation mechanisms, and biotechnological applications of salt-tolerant xylanases. The scope of development for salt-tolerant xylanases is also discussed. It is anticipated that this review would serve as a reference for further development and utilization of salt-tolerant xylanases and other salt-tolerant enzymes.

Dissolving pulp production: Cellulases and xylanases for the enhancement of cellulose accessibility and reactivity

Dissolving pulps are high-grade cellulose pulps that have minimum amount of non-cellulosic impurities. Dissolving pulps are the basic source for the manufacturing of several cellulosic products such as viscose, lyocell, cellulose acetates, cellulose nitrates, carboxymethyl-cellulose, etc. Dissolving pulps are mainly manufactured by pre-hydrolysis kraft and acid sulphite pulping. A high reactivity of dissolving pulps is desirable for its eco-friendly utilization for several purposes. Several approaches including mechanical, chemical, ultrasonic, and enzymatic treatments have been employed for the improvement of pulp reactivity. This review mainly focussed on pulp reactivity improvement through enzymatic approaches. Cellulases and xylanase have been proved effective for the improvement of pulp reactivity of dissolving pulp from different sources. The different combinations of cellulase, xylanase, and mechanical refining have been tested and found more effective rather than the single one.

Efficient and Selective Catalytic Conversion of Hemicellulose in Rice Straw by Metal Catalyst under Mild Conditions

Rice straw is an abundant material with the potential to be converted into a sustainable energy resource. Transition-metal catalysis activated the C–O bond in the hemicellulose of raw rice straw, cleaving it to form monosaccharides. The mechanism of rice straw catalytic conversion had a synergistic effect due to in situ acid catalysis and metal catalysis. The conditions for the hydrogenation of hemicellulose from rice straw were optimized: catalyst to rice straw solid/solid ratio of 3:10, stirring speed of 600 r/min, temperature of 160 °C, time of 3 h, solid/liquid ratio of 1:15, and H2 gas pressure of 1.5 MPa. An excellent hemicellulose conversion of 97.3% with the yields of xylose and arabinose at 53.0% and 17.3%, respectively, were obtained. The results from FTIR and SEM experiments also confirmed the destruction of the rigidity and reticulate structure of rice straw after the catalytic reaction.

Production, characteristics, and biotechnological applications of microbial xylanases

Microbial xylanases have gathered great attention due to their biotechnological potential at industrial scale for many processes. A variety of lignocellulosic materials, such as sugarcane bagasse, rice straw, rice bran, wheat straw, wheat bran, corn cob, and ragi bran, are used for xylanase production which also solved the great issue of solid waste management. Both solid-state and submerged fermentation have been used for xylanase production controlled by various physical and nutritional parameters. Majority of xylanases have optimum pH in the range of 4.0-9.0 with optimum temperature at 30-60 °C. For biochemical, molecular studies and also for successful application in industries, purification and characterization of xylanase have been carried out using various appropriate techniques. Cloning and genetic engineering are used for commercial-level production of xylanase, to meet specific economic viability and industrial needs. Microbial xylanases are used in various biotechnological applications like biofuel production, pulp and paper industry, baking and brewing industry, food and feed industry, and deinking of waste paper. This review describes production, characteristics, and biotechnological applications of microbial xylanases.

Applications of enzymatic technologies to the production of high-quality dissolving pulp: A review

Recently, the worldwide production of dissolving pulp has grown rapidly. Enzymatic technologies play an important role in producing high-quality dissolving pulp, due to their green, mild conditions, high specificity and efficiency. In this review, the relevant publications regarding enzyme applications for dissolving pulp are summarized. Cellulase and xylanase are two major enzymes used for this purpose. Cellulase can improve the quality of dissolving pulp, such as improving the reactivity/accessibility, controlling the intrinsic viscosity and adjusting the molecular weight. Xylanase is mainly used to increase the purity of the dissolving pulp and improve the pulp brightness. Furthermore, in order to increase the enzymatic treatment efficiency, the enzymatic technology can be combined with other techniques, including mechanical refining, fiber fractionations, alkali treatment and use of additives. The advantages, disadvantages and practical implications are analyzed. Also, the potential of other enzymes (such as laccase, mannanase) are discussed.

Enhancing the Fock reactivity of dissolving pulp by the combined prerefining and poly dimethyl diallyl ammonium chloride-assisted cellulase treatment

Dissolving pulp is an important source of cellulose raw material, and its key quality parameter is the Fock reactivity for viscose rayon application. Cellulase treatment is an effective method for improving the Fock reactivity of kraft-based dissolving pulp. In this study, a novel process concept of improving the cellulase treatment for this purpose was developed, and it consists of mechanical pre-refining and PDADMAC-assisted cellulase treatment. The hypothesis is based on: 1) opening up the fiber structures to improve the cellulase accessibility by pulp prerefining, 2) the addition of cationic poly DADMAC to the subsequent cellulase stage enhances the cellulase adsorption onto anionic fibers due to favorable electrostatic interactions. The results showed that the Fock reactivity of the resultant pulp from the combined treatment is much higher than that of the control, yet, achieved at a much lower cellulase dosage.

A biorefinery scheme to fractionate bamboo into high-grade dissolving pulp and ethanol

BACKGROUND

Bamboo is a highly abundant source of biomass which is underutilized despite having a chemical composition and fiber structure similar as wood. The main challenge for the industrial processing of bamboo is the high level of silica, which forms water-insoluble precipitates negetively affecting the process systems. A cost-competitive and eco-friendly scheme for the production of high-purity dissolving grade pulp from bamboo not only requires a process for silica removal, but also needs to fully utilize all of the materials dissolved in the process which includes lignin, and cellulosic and hemicellulosic sugars as well as the silica. Many investigations have been carried out to resolve the silica issue, but none of them has led to a commercial process. In this work, alkaline pretreatment of bamboo was conducted to extract silica prior to pulping process. The silica-free substrate was used to produce high-grade dissolving pulp. The dissolved silica, lignin, hemicellulosic sugars, and degraded cellulose in the spent liquors obtained from alkaline pretreatment and pulping process were recovered for providing high-value bio-based chemicals and fuel.

RESULTS

An integrated process which combines dissolving pulp production with the recovery of excellent sustainable biofuel and biochemical feedstocks is presented in this work. Pretreatment at 95 °C with 12% NaOH charge for 150 min extracted all the silica and about 30% of the hemicellulose from bamboo. After kraft pulping, xylanase treatment and cold caustic extraction, pulp with hemicellulose content of about 3.5% was obtained. This pulp, after bleaching, provided a cellulose acetate grade dissolving pulp with α-cellulose content higher than 97% and hemicellulose content less than 2%. The amount of silica and lignin that could be recovered from the process corresponded to 95 and 77.86% of the two components in the original chips, respectively. Enzymatic hydrolysis and fermentation of the concentrated and detoxified sugar mixture liquor showed that an ethanol recovery of 0.46 g/g sugar was achieved with 93.2% of hydrolyzed sugars being consumed. A mass balance of the overall process showed that 76.59 g of solids was recovered from 100 g (o.d.) of green bamboo.

CONCLUSIONS

The present work proposes an integrated biorefinery process that contains alkaline pre-extraction, kraft pulping, enzyme treatment and cold caustic extraction for the production of high-grade dissolving pulp and recovery of silica, lignin, and hemicellulose from bamboo. This process could alleviate the silica-associated challenges and provide feedstocks for bio-based products, thereby allowing the improvement and expansion of bamboo utilization in industrial processes.