The comparison of chemical liquid deposition and acid dealumination modified ZSM-5 for catalytic pyrolysis of pinewood using pyrolysis-gas chromatography/mass spectrometry

Biomass directional pyrolysis based on element economy to produce high-quality fuels, chemicals, carbon materials - A review

Biomass is regarded as the only carbon-containing renewable energy source and has performed an increasingly important role in the gradual substitution of conventional fossil energy, which also contributes to the goals of carbon neutrality. In the past decade, the academic field has paid much greater attention to the development of biomass pyrolysis technologies. However, most biomass conversion technologies mainly derive from the fossil fuel industry, and it must be noticed that the large element component difference between biomass and traditional fossil fuels. Thus, it's necessary to develop biomass directional pyrolysis technology based on the unique element distribution of biomass for realizing enrichment target element (i.e., element economy). This article provides a broad review of biomass directional pyrolysis to produce high-quality fuels, chemicals, and carbon materials based on element economy. The C (carbon) element economy of biomass pyrolysis is realized by the production of high-performance carbon materials from different carbon sources. For efficient H (hydrogen) element utilization, high-value hydrocarbons could be obtained by the co-pyrolysis or catalytic pyrolysis of biomass and cheap hydrogen source. For improving the O (oxygen) element economy, different from the traditional hydrodeoxygenation (HDO) process, the high content of O in biomass would also become an advantage because biomass is an appropriate raw material for producing oxygenated liquid additives. Based on the N (nitrogen) element economy, the recent studies on preparing N-containing chemicals (or N-rich carbon materials) are reviewed. Moreover, the feasibility of the biomass poly-generation industrialization and the suitable process for different types of target products are also mentioned. Moreover, the enviro-economic assessment of representative biomass pyrolysis technologies is analyzed. Finally, the brief challenges and perspectives of biomass pyrolysis are provided.

Catalytic pyrolysis of biomass over zeolites for bio-oil and chemical production: A review on their structure, porosity and acidity co-relation

The oxygenated compounds found in bio-oil limit their application as a transportation fuel. Several studies were reported on eliminating the oxygenated components from bio-oil so as to improve its fuel properties. This work is dedicated to studying the shape selectivity, porosity, structure, acidity of zeolites and their effect in bio-oil and chemicals production. The unified pore size, specific structure, controlled Si/Al ratio, unique channels and circular entrances, mesoporosity, and acidity are the utmost discerning parameters for aromatics production and deoxygenation reaction. The conversion of biomass-derived oxygenates to aromatics using zeolite is subjected to the reactants entering the pore, conversion inside the pore, and diffusing out of the products from the zeolite pores. These approaches were considered for an in-depth understanding of zeolite properties, which will enhance the fundamental understanding of pyrolysis.

Influence of catalysts on bio-oil yield and quality: a review

The catalytic production of bio-oil can potentially solve the impending fossil fuel depletion crisis. Two practical problems related to bio-oil are the yield and quality, which are determined by the catalyst. Until recently, little work has focused on the relationship between biomass, catalyst, yield, and quality. To cover this deficiency, this work reviews the influence of metal oxides and zeolites on the yields and qualities of bio-oil derived from woody, herbaceous, agricultural, and algae biomasses. Generally, both catalysts decreased the yield and increased the quality at the same time, and more acidic catalysts decreased the yield further. Thus, zeolites usually decreased the yield more than metal oxides. Although the quality was increased, the oxygen content and calorific value were both increased, which favored further applications. Wood biomass had a lower ash content and nitrogen content than herbaceous, agricultural, and algae biomasses, simultaneously resulting in better yield and quality. This review helps understand the current status of bio-oil investigations and can help find new research directions in the future.

Microwave-assisted catalytic fast pyrolysis of rice husk over a hierarchical HZSM-5/MCM-41 catalyst prepared by organic base alkaline solutions

This paper reports the results obtained for microwave-assisted catalytic fast pyrolysis (MACFP) of rice husk. The MACFP process employed a hierarchical catalyst prepared via a combination of organic alkali treatment (TPAOH) and the generation of an external layer of MCM-41-type mesoporous channels. We propose this catalyst which is used for the first time for pyrolysis of lignocellulosic biomass, as a tool to reduce coke agglomeration and increase hydrocarbon yields. Our results indicate that during catalyst preparation the mass fraction of cetyltrimethylammonium bromide (CTAB) has a direct effect on the content of MCM-41 formed on top of the HZSM-5 core. For MACFP, we hypothesize that the small molecules generated from thermal decomposition of rice husk react further to form aromatic and aliphatic hydrocarbons by decarbonylation, decarboxylation, oligomerization and aromatization. The highest hydrocarbon yield (60.5%) was obtained for a catalyst modified by a 2.0 mol/L TPAOH solution, with 10 wt% of CTAB (template for producing MCM-41), as well as with digestion and crystallization at 110 °C for 24 h. In addition, the highest liquid yield (47.6 wt%) was obtained at 550 °C. The relative content of hydrocarbons goes through a maximum of 60.5% with CTAB mass fraction which was higher than values obtained with MCM-41 (3.2%) and HZSM-5 (36.0%). Characterization and catalytic testing results suggest that the digestion temperature plays a more important role in the catalyst synthesis than the crystallization temperature. High digestion temperature (120 °C) decreases the overall hydrocarbon selectivity from 60.5% (110 °C) to 39.2%. The relative content of oxygenates reached the lowest value of 35.9% at the digestion and crystallization temperature of 110 °C. The synergistic effect of the MCM-41 shell and the HZSM-5 core promotes the catalytic activity, leading to outstanding deoxygenation capabilities and excellent selectivity to BTEX (52.7%).

Effect of H-ZSM-5 and Al-MCM-41 Proportions in Catalyst Mixtures on the Composition of Bio-Oil in Ex-Situ Catalytic Pyrolysis of Lignocellulose Biomass

The present work is an attempt to optimize the proportion of H-ZSM-5 and Al-MCM-41 in the catalyst mixtures for lignocellulose biomass catalytic pyrolysis. The H-ZSM-5 proportions of 50.0, 66.7, 75.0, and 87.5 wt.% were examined for the upgrading of biomass pyrolysis vapors in the fixed bed reactor. The catalyst mixture of 87.5 wt.% H-ZSM-5 and 12.5 wt.% Al-MCM-41 was found most effective in this study, giving a 65.75% deoxygenation degree. An organic-rich bio-oil was obtained with 74.90 wt.% of carbon content, 8 wt.% of hydrogen content, 15 wt.% oxygen content, a 0.39 wt.% water content, and a high heating value of 34.15 MJ/kg. The highest amount of desirable compounds among the studied catalytic experiments, which include hydrocarbons, phenols, furans, and alcohols, was obtained with a value of 95.89%. A significant improvement in the quality of bio-oil with the utilization of H-ZSM-5 and Al-MCM-41 catalyst mixtures was the rise of desirable compounds in bio-oil.

Comparative study on pyrolysis of bamboo in microwave pyrolysis-reforming reaction by binary compound impregnation and chemical liquid deposition modified HZSM-5

The deactivation of catalyst is a significant reason for its limited application during the catalytic fast pyrolysis (CFP) process. To reduce the coke formation, binary compound impregnation (BCI) and chemical liquid deposition (CLD) were used to modify HZSM-5 catalysts. At the same time, the self-designed microwave reactor separated the pyrolysis of bamboo and catalytic upgrading of primary vapor, which made the catalytic effect more thorough. Experimental results indicated that CLD used TiO₂ deposition to cover external acid sites, while BCI by phosphorus-nickel could cover and partly destroy superficial acid sites through two different ways. Within the scope of the loaded amount studied, the yield of aromatic hydrocarbons in the oil phase increased at first and then decreased, while the coke formation reduced continuously. BTX (benzene, toluene and xylene), the most valuable product in bio-oil, drastically increased by 39.1% and 22.6% respectively over the CLD and BCI modified catalysts. Considering the catalytic performance as well as cost, CLD over HZSM-5 has more advantages in the CFP process to upgrade bio-oil.

Microwave-Assisted Catalytic Fast Pyrolysis of Biomass for Hydrocarbon Production with Physically Mixed MCM-41 and ZSM-5

To delve into the law of hydrocarbon production in microwave-assisted catalytic fast pyrolysis (MACFP) of corn straw, physical mixed Mesoporous Crystalline Material-41 (MCM-41) and Zeolite Socony Mobile-5 (ZSM-5) catalyst prototypes were exploited in this study. Besides, the effects exerted by temperature of reaction and MCM-41/ZSM-5 mass ratio were explored. As revealed from the results, carbon outputs of hydrocarbons rose initially as the temperature of MACFP rose and reached the maximal data at 550 °C; subsequently, it declined as reaction temperature rose. Moreover, the MCM-41/ZSM-5 mass ratio of 1:2 was second-to-none for hydrocarbon formation in the course of biomass MACFP. It was reported that adding MCM-41 can hinder coke formation on ZSM-5. Furthermore, MCM-41/ZSM-5 mixture exhibited more significant catalytic activity than ZSM-5/MCM-41 composite, demonstrating that hydrocarbon producing process can be stimulated by a simple physical MCM-41 and ZSM-5 catalysts mixture instead of synthesizing complex hierarchically-structured ZSM-5/MCM-41 composite.

Converting polycarbonate and polystyrene plastic wastes intoaromatic hydrocarbons via catalytic fast co-pyrolysis

Thermochemical conversion of plastic wastes is a promising approach to produce alternative energy-based fuels. Herein, we conducted catalytic fast co-pyrolysis of polycarbonate (PC) and polystyrene (PS) to generate aromatic hydrocarbons using HZSM-5 (Zeolite Socony Mobil-5, hydrogen, Aluminosilicate) as a catalyst. The results indicated that employing HZSM-5 in the catalytic conversion of PC facilitated the synthesis of aromatic hydrocarbons in comparison to the non-catalytic run. A competitive reaction between aromatic hydrocarbons and aromatic oxygenates was observed within the studied temperature region, and catalytic degradation temperature of 700 °C maximized the competing reaction towards the formation of targeted aromatic hydrocarbons at the expense of phenolic products. Catalyst type also played a vital role in the catalytic decomposition of PC wastes, and HZSM-5 with different Si/Al molar ratios produced more aromatic hydrocarbons than HY (Zeolite Y, hydrogen, Faujasite). Regarding the effect of Si/Al molar ration in HZSM-5 on the distribution of monocyclic aromatic hydrocarbons (MAHs), a Si/Al molar ratio of 38 maximized benzene formation with an advanced factor of 5.1. Catalytic fast co-pyrolysis of PC with hydrogen-rich plastic wastes including polypropylene (PP), polyethylene (PE), and polystyrene (PS) favored the production of MAHs, and PS was the most effective hydrogen donor with a ∼2.5-fold increase. The additive effect of MAHs increased at first and then decreased when the PC percentage was elevated from 30 % to 90 %, achieving the maximum value of 32.4 % at 70 % PC.

Catalytic fast co-pyrolysis of waste greenhouse plastic films and rice husk using hierarchical micro-mesoporous composite molecular sieve

Catalytic fast co-pyrolysis of waste greenhouse plastic films and rice husk over a hierarchical HZSM-5/MCM-41 catalyst was performed in an analytical Py-GC/MS. We evaluated the effect of pyrolysis temperature and the ratio of rice husk to waste greenhouse plastic films on the total peak area of condensable organic products and CO₂. In order to evaluate synergy possibilities among the two feedstocks, we performed non-catalytic pyrolysis and catalytic fast pyrolysis of rice husk and waste greenhouse plastic films separately. In addition, we report results for the catalytic fast co-pyrolysis of the mixture rice husk and waste greenhouse plastic films. The maximum relative content of hydrocarbons from catalytic fast co-pyrolysis of rice husk and waste greenhouse plastic films is obtained at 600 °C. When the mass ratio of rice husk to waste greenhouse plastic films is 1:1.5, the relative content of hydrocarbons reaches a maximum (71.1%). The hierarchical micro-mesoporous composite molecular sieve used in this work has outstanding catalytic activity and increases the relative content of hydrocarbons.

Preparation of mesoporous ZSM-5 catalysts using green templates and their performance in biomass catalytic pyrolysis

The micropores present in ZSM-5 are beneficial to the production of aromatic compounds in biomass catalytic pyrolysis, although the small pore size leads to severe coke deposition on the catalyst. In this study, a micro-mesoporous structured ZSM-5 zeolite catalyst was synthesized and modified with green templates (sucrose, cellulose, and starch) to introduce additional mesopores. It was found that the catalysts modified using the sucrose and cellulose templates only exhibited a slight increase in their micropore volumes, while the mesopore volume of ZSM-ST (modified with the starch template) reached up to 0.359 cm³/g. This increase promoted the cracking of bulky oxygenates and suppressed the polymerization reaction on the ZSM-5 surface, thereby producing a greater number of aromatic products. Moreover, the benzene, toluene, and xylene (BTX) yields exhibited a positive correlation with the catalyst mesopore volume, with the highest BTX yield of 91.84 mg/g being obtained with 10% starch addition.

Bio-oil upgrading with catalytic pyrolysis of biomass using Copper/zeolite-Nickel/zeolite and Copper-Nickel/zeolite catalysts

The bio-oil obtained from a general pyrolysis process contains a higher concentration of oxygenated compounds and the resultant physical and chemical properties make it an unsuitable drop-in fuel. The oxygenated compounds in the bio-oil can be converted into hydrocarbons or less oxygenated compounds with the application of catalysts. This study demonstrated the bio-oil upgrading with the application of catalysts, comparing the catalytic effect of combined mono-metallic catalysts (Cu/zeolite and Ni/zeolite) and sole bi-metallic catalyst (CuNi/zeolite) on the composition of bio-oil and pyrolytic gases. The results demonstrated that in comparison to the combined mono-metallic catalysts, the sole bi-metallic catalyst showed better deoxygenation for all the oxygenated compounds and favoured the production of aliphatic hydrocarbons, whereas the combination of mono-metallic catalysts generated higher proportion of aromatic hydrocarbons in the bio-oil. In both cases, the catalysts equally favoured decarboxylation and decarbonylation reactions, as CO₂/CO of approximately 1 was obtained during the pyrolysis process.

Enhancement of light aromatics from catalytic fast pyrolysis of cellulose over bifunctional hierarchical HZSM-5 modified by hydrogen fluoride and nickel/hydrogen fluoride

Pore structure and accessible active sites of HZSM-5 (Z5) are the key factors for its catalysis. The bifunctional hierarchical Z5 were prepared with leaching agent HF and loading Ni, and their performance for catalytic fast pyrolysis (CFP) of cellulose was investigated in a drop tube quartz reactor. Z5 modified with 0.5 mol/L HF (0.5F-Z5) showed excellent light aromatics (LAs) yield, which can be attributed to the enhancement in the small mesopores (2-10 nm) and the decrease of Brønsted acid sites during dealumination. Simultaneously, the loading of a 1 wt% Ni produced more LAs than 0.5F-Z5, due to the improvement in deoxidation/hydrogenation reactions. The highest LAs yield (31.3%) was obtained over 1%Ni-0.5 mol/LHF-Z5, which increased by 44.9% compared to the parent Z5. In addition, the reaction routes over different active centers and acid-catalyzed reactions were analyzed, based upon the composition of bio-oils and catalyst characterization.

Catalytic Pyrolysis of Biomass and Polymer Wastes

Oil produced by the pyrolysis of biomass and co-pyrolysis of biomass with waste synthetic polymers has significant potential as a substitute for fossil fuels. However, the relatively poor properties found in pyrolysis oil—such as high oxygen content, low caloric value, and physicochemical instability—hampers its practical utilization as a commercial petroleum fuel replacement or additive. This review focuses on pyrolysis catalyst design, impact of using real waste feedstocks, catalyst deactivation and regeneration, and optimization of product distributions to support the production of high value-added products. Co-pyrolysis of two or more feedstock materials is shown to increase oil yield, caloric value, and aromatic hydrocarbon content. In addition, the co-pyrolysis of biomass and polymer waste can contribute to a reduction in production costs, expand waste disposal options, and reduce environmental impacts. Several promising options for catalytic pyrolysis to become industrially viable are also discussed.

Catalytic fast pyrolysis of durian rind using silica-alumina catalyst: Effects of pyrolysis parameters

Silica-alumina catalyst was prepared and used in the catalytic fast pyrolysis of durian rind in a drop-type two-stage reactor. The effects of catalytic temperature (400 °C-600 °C) and catalyst-to-durian rind ratio (1:30-3:30) were evaluated. Bio-oil yield was increased with increased catalytic temperature due to considerable dehydration process, but it was reduced with high catalyst loading due to the overcracking of organics into light gases. Silica-alumina catalyst possessed good selectivity and the products changed according to the temperature. The major components in bio-oil were hydrocarbons, furan derivatives, and aromatic compounds at 400 °C, 500 °C, and 600 °C, respectively. The hydrogen and carbon contents of bio-oil were reduced with high catalyst loading due to the overcracking of organics, and the deoxygenation process became unfavorable. The silica-alumina catalyst worked well in catalytic fast pyrolysis of durian rind, and the condition may be adjusted based on the desired products.

A comparative study on the quality of bio-oil derived from green macroalga Enteromorpha clathrata over metal modified ZSM-5 catalysts

The green macroalga Enteromorpha clathrata was pyrolyzed with or without catalysts at the temperature of 550 °C for producing high-quality bio-oil. The ZSM-5 and 1,2,3 mmol Mg-Ce/ZSM-5 catalysts were introduced to investigate the yields and components distribution of bio-oil. Increase of bio-oil production was obtained with the use of ZSM-5 and 1,2,3 mmol Mg-Ce/ZSM-5 catalysts. The 1 mmol Mg-Ce/ZSM-5 catalyst exhibited more promising property for promoting the relative content of C₅-C₇ compounds, and decreasing the relative content of acids in bio-oil. The results suggested that E. clathrata had potential as pyrolysis feedstocks for producing the high-quality bio-oil with large amounts of C₅-C₇ compounds and low relative content of acids when the 1 mmol Mg-Ce/ZSM-5 catalyst was used. Furthermore, the physicochemical properties of ZSM-5 and 1 mmol Mg-Ce/ZSM-5 catalysts were investigated by scanning electron microscopy, transmission electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy and temperature-programmed desorption of ammonia.