The effects of temperature and color value on hydrochars' properties in hydrothermal carbonization

Impacts of kaolinite enrichment on biochar and hydrochar characterization, stability, toxicity, and maize germination and growth

In this study, biochar (BC) and hydrochar (HC) composites were synthesized with natural kaolinite clay and their properties, stability, carbon (C) sequestration potential, polycyclic aromatic hydrocarbons (PAHs) toxicity, and impacts on maize germination and growth were explored. Conocarpus waste was pretreated with 0%, 10%, and 20% kaolinite and pyrolyzed to produce BCs (BC, BCK10, and BCK20, respectively), while hydrothermalized to produce HCs (HC, HCK10, and HCK20, respectively). The synthesized materials were characterized using X-ray diffraction, scanning electron microscope analyses, Fourier transform infrared, thermogravimetric analysis, surface area, proximate analyses, and chemical analysis to investigate the distinction in physiochemical and structural characteristics. The BCs showed higher C contents (85.73-92.50%) as compared to HCs (58.81-61.11%). The BCs demonstrated a higher thermal stability, aromaticity, and C sequestration potential than HCs. Kaolinite enriched-BCs showed the highest cation exchange capacity than pristine BC (34.97% higher in BCK10 and 38.04% higher in BCK20 than pristine BC), while surface area was the highest in kaolinite composited HCs (202.8% higher in HCK10 and 190.2% higher in HCK20 than pristine HC). The recalcitrance index (R50) speculated a higher recalcitrance for BC, BCK10, and BCK20 (R50 > 0.7), minimal degradability for HCK10 and HCK20 (0.5 < R50 < 0.7), and higher degradability for biomass and HC (R50 < 0.5). Overall, increasing the kaolinite enrichment percentage significantly enhanced the thermal stability and C sequestration potential of charred materials, which may be attributed to changes in the structural arrangements. The ∑ total PAHs concentration in the synthesized materials were below the USEPA's suggested limits, indicating their safe use as soil amendments. Germination indices reflected positive impacts of synthesized charred materials on maize germination and growth. Therefore, we propose that kaolinite-composited BCs and HCs could be considered as efficient and cost-effective soil amendments for improving plant growth.

Thermal behaviour of hydrochar derived from hydrothermal carbonization of food waste using leachate as moisture source: Kinetic and thermodynamic analysis

The effect of leachate (L) as a reaction medium in hydrothermal carbonization (HTC) of food waste (FW) on the thermal behaviour of the resulting hydrochar (H) was investigated. The physicochemical and structural characterization of FW hydrochar produced using leachate (FWH-L) at different process temperatures (180/210/240 °C) confirmed the improved properties over raw FW. Kinetic analysis using Flynn-Wall-Ozawa (FWO), Kissinger-Akahira-Sunose (KAS) and Friedman methods revealed that FWH-L have a lower activation energy (E_a) than raw FW. The average E_a values for raw FW by FWO, KAS and Friedman methods were 196.18, 196.85, 206.34 kJ/mol, respectively, while for FWH-L they were 127.89, 124.22 and 134.5 kJ/mol, respectively. The computed thermodynamic parameters showed that FWH-L has improved combustion behaviour. The results of FWH-L are well comparable to FW hydrochar produced using distilled water (FWH-DW). These findings demonstrated that residual ions in leachate would act as a catalyst, benefiting the HTC degradation reaction path.

Hydrothermal carbonization of the wet fraction from mixed municipal solid waste: Hydrochar characteristics and energy balance

Mixed municipal solid waste (MSW) may be pre-treated in a mechanical-biological treatment (MBT) plant to produce an exiting stream with improved combustible characteristics. The process also produces a second waste stream, which is generally separated on a size basis by industrial sieving equipment. It contains fractions with a high moisture content such as residual food waste, soiled paper and cardboard, and small fragments of other materials. Samples of this stream, collected at an existing plant, were characterized and processed by hydrothermal carbonization (HTC) at laboratory scale, at various temperatures (180, 200 and 220 °C), reaction times (1, 4 and 8 h) and solid to water ratios (0.15 and 0.07). The primary energy balance, on a hypothetical industrial scale, was performed. In brief, the results confirmed that the produced hydrochar was a brittle, hydrophobic, solid carbonaceous product which gave a better combustion performance as the residence time of the HTC process was increased. Moreover, the dewaterability of the carbonized waste was greatly improved when compared to raw, wet samples. The results of the primary energy balance confirmed that the energy contained in the produced hydrochar was higher than the energy consumption for the process itself, under all the HTC working conditions. The energy consumed in the process was in the range of 40-70 % of the energy content of the produced hydrochar.

Current challenges of hydrothermal treated wastewater (HTWW) for environmental applications and their perspectives: A review

Hydrothermal treatment (HT) is an emerged thermochemical approach for the utilization of biomass. In the last decade, intense research has been conducted on bio-oil and hydrochar, during which extensive amount of hydrothermal treated wastewater (HTWW) is produced, containing large amount of organic compounds along with several toxic chemicals. The composition of HTWW is highly dependent on the process conditions and organic composition of biomass, which determines its further utilization. The current study provides a comprehensive overview of recent advancements in HTWW utilization and its properties which can be changed by varying different parameters like temperature, residence time, solid concentration, mass ratio and catalyst including types of biomasses. HTWW characterization, parameters, reaction mechanism and its application were also summarized. By considering the challenges of HTWW, some suggestions and proposed methodology to overcome the bottleneck are provided.

Simultaneous recovery of nutrients and improving the biodegradability of waste algae hydrothermal liquid

The ever-increasing algae biomass due to eutrophication brings an enormous destruction and potential threat to the ecosystem. Hydrothermal carbonization (HTC) is a potential means converting algae to value added products such as sustainable bioenergy and biomaterials. However, the waste aqueous phase (AP) produced during the HTC of algae biomass needs to be treated carefully in case of the second pollution to environment. In this study, a model microbe (E. coli) was adopted for the microbial pretreatment of AP, by which the bioavailability of AP could be improved, and the nutrients could be reclaimed though struvite precipitation. Three-dimensional fluorescence spectra and GC-MS results illustrated that E. coli pretreatment could convert a large number of organic nitrogenous compounds to ammonia nitrogen by degrading aromatic protein substances and deaminating nitrogenous heterocyclic compounds. Afterwards, a serious of characterizations confirmed that 81.13% of ammonia nitrogen could be recovered as struvite though precipitation. Life cycle assessment indicates the cost of the two-step treatment process was much lower than that of conventional wastewater treatment processes, and is beneficial to environment. This work provides an environment-friendly strategy for the comprehensive utilization of algae, which may contribute to alleviating the algal disasters and bring certain economic benefits though algal treatment.

Comparative study on fuel characteristics and pyrolysis kinetics of corn residue-based hydrochar produced via microwave hydrothermal carbonization

Corn residues are an important source of bioenergy. Due to their highly diverse lignocellulosic structures, the hydrochar produced from microwave-assisted carbonization of different corn residues may have distinct fuel properties and pyrolysis kinetics. This study comprehensively investigated the effect of processing temperature on the basic fuel properties of hydrochar and examined the pyrolysis behavior of hydrochar as a precursor through kinetic analysis. The results indicate that the fuel quality of corn straw hydrochar prepared by microwave-assisted hydrothermal carbonization at 230 °C was significantly improved over that of its feedstock, with a higher heating value of approximately 20.7 MJ/kg. Hydrochar prepared by microwave-assisted hydrothermal carbonization of corn cob at 230 °C presents noticeable environmental advantages because it contains the lowest ash and nitrogen contents (0.5% and 0.5%, respectively) and lower sulfur content (0.05%). Moreover, regarding the kinetic modeling, the Doyle and Coats-Redfern models, which are both first-order and single-step kinetic models, were identified as satisfactory in interpreting the key pyrolysis kinetic parameters. Additionally, the microwave-assisted hydrothermal process increased the apparent activation energy of hydrochar due to the increase in crystallinity and the increase in the number of CC and CO bonds.

Hydrothermal Carbonization (HTC) of Seaweed (Macroalgae) for Producing Hydrochar

Waste seaweed that is collected at coastal regions of maritime provinces in Canada is creating ecological problems as it promotes an anoxic event, which produces nearly zero dissolved oxygen in water along with hydrogen sulfide emission. The work done in this study attempts to address this issue by producing a coal-like solid hydrochar and nutritious liquid slurry (processed water) by employing a rather recent thermo-chemical process called hydrothermal carbonization (HTC) on the seaweed. The HTC was carried out in a batch reactor system for three different reaction temperatures, 180 °C, 200 °C, 220 °C, and three different reaction times, 30, 60, and 120 min. Each of the produced hydrochars was characterized by different analytical methods. The effects of the process conditions on the yield and the properties of the hydrochar and process water were examined. The hydrochar produced at 220 °C and 120 min showed the highest carbon content (48.5%) and heating value (18.93 MJ/kg). The energy density and carbon to nitrogen (C/N) ratio in the hydrochar increased significantly as compared to raw seaweed. Moreover, HTC reduced the ash yield and volatile compounds of the seaweed. Thus, hydrochar can be used as a fuel for direct combustion, in soil remediation, or in carbon sequestration applications.

Determination and risk assessment of acrylamide in thermally processed Atractylodis Macrocephalae Rhizoma

As one of the medicine homologous foods in China, Atractylodis Macrocephalae Rhizoma (AMR) is usually distributed after thermal processing, which raised the possibility of acrylamide pollution and a potential carcinogenic risk. In this study, a method was developed for the determination of the acrylamide in AMR using graphited multiwalled carbon nanotubes as the dispersive solid phase extraction sorbent and liquid chromatography tandem mass spectrometry. The concentration of acrylamide was investigated at processing conditions of 80℃-210℃ and 5 min-100 min. Method validation results demonstrated the reliability of the method with good linearity, accuracy and precision. Significant increment of acrylamide was found in AMR after thermal processing with the highest concentration at 9826 μg/kg, which led to a margin of exposure at 90.83-181.7 according to the BMDL₁₀ of carcinogenicity at 0.17 mg/kg, indicating a high health risk of taking thermally processed AMR, and monitoring and controlling should be considered.

Bioenergy recovery from wastewater produced by hydrothermal processing biomass: Progress, challenges, and opportunities

Hydrothermal carbonization (HTC)/liquefaction (HTL)/gasification (HTG) are promising processes for biofuel production from biomass containing high moisture. However, wastewater, the aqueous phase (AP) byproduct from these hydrothermal processes, is inevitably produced in large amounts. The AP contains >20% of the biomass carbon, and the total organic carbon in AP is as high as 10-20 g/L. The treatment and utilization of AP are becoming a bottleneck for the industrialization of hydrothermal technologies. The major challenges are the presence of various inhibitory substances and the high complexity of AP. Bioenergy recovery from AP has attracted increasing interest. In the present review, the compositions and characteristics of AP are first presented. Then, the progress in recovering bioenergy from AP by recirculation as the reaction solvent, anaerobic digestion (AD), supercritical water gasification (SCWG), microbial fuel cell (MFC), microbial electrolysis cell (MEC), and microalgae cultivation is discussed. Recirculation of AP as reaction solvent is preferable for AP from biomass with relatively low moisture; AD, MFC/MEC, and microalgae cultivation are desirable for the treatment of AP produced from processing biomass with low lignin content at relatively low temperatures; SCWG is widely applicable but is energy-intensive. Finally, challenges and corresponding strategies are proposed to promote the development of AP valorization technologies. Comprehensive analysis of AP compositions, clarification of the mechanisms of valorization processes, valorization process integration detoxification of AP, polycultures and co-processing of AP with other waste, enhancement in pollutant removal, scaling-up performance, and the techno-economic analysis and life-cycle assessment of valorization systems are promising directions in future investigations.

Investigation of physico-chemical properties of hydrochar and composition of bio-oil from the hydrothermal treatment of dairy manure: Effect of type and usage volume of extractant

Hydrothermal treatment for dairy manure into value-added hydrochar and bio-oil is a potential technology for its resource utilization. During the process of treatment, extractant is applied to the separation of hydrochar and bio-oil. In this study, three polar extractants (ethyl acetate, dichloromethane, diethyl ether) and two nonpolar extractants (n-hexane and petroleum ether) were used, and the physico-chemical properties of hydrochar and the composition of bio-oil were investigated. Compared with nonpolar extractants, polar extractants could extract the bio-oil absorbed on the hydrochar exterior and interior surface, resulting in more mass loss of hydrochar and better extraction performance on the production of bio-oil. The decrease of H/C atomic ratio and the increase of O/C atomic ratio indicated the demethanation tendency to occur during the extraction process, and enhanced the hydrochar stability. The scanning electron microscope and specific surface area analysis revealed that polar extractant had a more positive effect than nonpolar extractant on the occurrence of disperse spherical microparticles and the augment of hydrochar specific surface area. The bio-oil from polar extractant mainly consisted of N-containing compounds, ketones, phenols and acids, while the bio-oil from nonpolar extractant mainly consisted of esters, alkanes and aromatics. These results reveal that the hydrochar extracted by polar solvent exerts a greater potential for the production of carbon-based material.

Hydrothermal carbonization of various lignocellulosics: Fuel characteristics of hydrochars and surface characteristics of activated hydrochars

In the present study, various lignocellulosic biowastes (wood sawdust, olive pomace, walnut shell, apricot seed, tea stalk, hazelnut husk) were hydrothermally carbonized at 220 °C for 90 min. Since the hydrochars have several end-uses, this study particularly investigates their end-use as solid fuels and precursors of activated carbon after chemical activation. Activated hydrochars were obtained from the hydrochars of wood sawdust, olive pomace, walnut shell, apricot seed, tea stalk, hazelnut husk by chemical activation with KOH at 600 °C. As fuels, all hydrochars had higher fixed carbon content, lower volatile matter content and higher ignition temperatures compared to their original biomass samples. Olive pomace hydrochar, which has high heating value (25.56 MJ/kg) and low ash content (5.5%), has the best fuel properties among hydrochars investigated. Activated hydrochars demonstrated BET surface areas of 308.9-666.7 m²/g (activated hydrochar of wood sawdust and tea stalk), and total pore volumes of 0.25-0.73 cm³/g (activated hydrochar of olive pomace and wood sawdust). The average pore size distribution of the activated hydrochars ranged between 1.05 nm (olive pomace)- 4.74 nm (wood sawdust). All agricultural-based activated hydrochars had similar average pore size distribution of 1.05-1.25 nm, which fell in the range of super-microporous structure. With the average pore size of 4.74 nm, activated hydrochar of wood sawdust could be classified under mesoporous structure. This study clearly points out that biomass type definitely affected fuel properties of hydrochars and the porous structure of the activated hydrochars.

Pyrolysis Kinetics of Hydrochars Produced from Brewer’s Spent Grains

The current market situation shows that large quantities of the brewer’s spent grains (BSG)—the leftovers from the beer productions—are not fully utilized as cattle feed. The untapped BSG is a promising feedstock for cheap and environmentally friendly production of carbonaceous materials in thermochemical processes like hydrothermal carbonization (HTC) or pyrolysis. The use of a singular process results in the production of inappropriate material (HTC) or insufficient economic feasibility (pyrolysis), which hinders their application on a larger scale. The coupling of both processes can create synergies and allow the mentioned obstacles to be overcome. To investigate the possibility of coupling both processes, we analyzed the thermal degradation of raw BSG and BSG-derived hydrochars and assessed the solid material yield from the singular as well as the coupled processes. This publication reports the non-isothermal kinetic parameters of pyrolytic degradation of BSG and derived hydrochars produced in three different conditions (temperature-retention time). It also contains a summary of their pyrolytic char yield at four different temperatures. The obtained KAS (Kissinger–Akahira–Sunose) average activation energy was 285, 147, 170, and 188 kJ mol−1 for BSG, HTC-180-4, HTC-220-2, and HTC-220-4, respectively. The pyrochar yield for all hydrochar cases was significantly higher than for BSG, and it increased with the severity of the HTC’s conditions. The results reveal synergies resulting from coupling both processes, both in the yield and the reduction of the thermal load of the conversion process. According to these promising results, the coupling of both conversion processes can be beneficial. Nevertheless, drying and overall energy efficiency, as well as larger scale assessment, still need to be conducted to fully confirm the concept.

Biochar stability assessment methods: A review

Biochar is being developed as a candidate with great potential for climate change mitigation. Sequestering biochar carbon in soil contributes greatly to the reduction of greenhouse gases emissions, and biochar stability is the most decisive factor that determines its carbon sequestration potential. However, methods that can be used universally for direct or indirect assessment of biochar stability are still under investigation. This present review aims to give comprehensive and detailed up-to-date information on the development of biochar stability assessment methods. The method details, advantages and disadvantages, along with the correlations between different methods were reviewed and discussed. Three stability assessment method categories were identified: I) biochar C structure analysis, II) biochar oxidation resistance determination, and III) biochar persistence evaluation by biochar incubation and mineralization rate modelling. Biochar persistence value (e.g., mean residence time, MRT) obtained from incubation and modelling and biochar elemental ratios such as H/C_org and O/C_org are the current most commonly used biochar stability indicators. Incubation and modelling method is too time-consuming while H/C_org and O/C_org ratios are qualitative and conservative, although the effectiveness of these two methods can be further improved. On the other hand, biochar C structures such as aromaticity and degree of aromatic condensation obtained from nuclear magnetic resonance (NMR) analysis and benzene polycarboxylic acids (BPCA) molecular markers and biochar oxidation/degradation recalcitrance obtained from proximate analysis (volatile matter and fixed carbon yields), thermal recalcitrance index (R₅₀), and H₂O₂- and heat-assisted oxidation (Edinburgh stability tool) are being developed as promising proxies to indicate biochar stability.

An overview of the effect of pyrolysis process parameters on biochar stability

Biochar produced from biomass pyrolysis is becoming a powerful tool for carbon sequestration and greenhouse gas (GHG) emission reduction. Biochar C recalcitrance or biochar stability is the decisive property determining its carbon sequestration potential. The effect of pyrolysis process parameters on biochar stability is becoming a frontier of biochar study. This review discussed comprehensively how and why biomass compositions and physicochemical properties and biomass processing conditions such as pyrolysis temperature and reaction residence time affect the stability of biochar. The review found that relative high temperature (400-700 °C), long reaction residence time, slow heating rate, high pressure, the presence of some minerals and biomass feedstock of high-lignin content with large particle size are preferable to biochar stability. However, challenges exist to mediate the trade-offs between biochar stability and other potential wins. Strategies were then proposed to promote the utilization of biochar as a climate change mitigation tool.

Co-hydrothermal carbonization of food waste-woody biomass blend towards biofuel pellets production

Co-hydrothermal carbonization of food waste-woody biomass blend was conducted to enhance the pelletization and hydrochar-fuel properties. The hydrochar was characterized by proximate, elemental analysis and HHVs, whilst energy consumption of pelletization, tensile strength, and combustion characteristics of hydrochar pellets were evaluated. Results showed that food waste (FW) blended with 0-50% mainly decreased H/C of hydrochar, while blend ratio from 75% to 100% mainly decreased O/C. When FW blended from 0% to 75%, the energy consumption for hydrochar palletization decreased about 12-17 J, whereas tensile strength of pellets increased about 2.4-5.5 MPa by formation of solid bridge when woody biomass (WS) ratio was increased. The hydrochar pellets from high ratio FW had decreased ignition temperature and maximum weight loss rate with wider temperature range, indicating the increased flammability and moderate combustion. These findings demonstrate that HTC of food waste-woody biomass blend was suitable for pelletization towards solid biofuel production.

Effects of aqueous phase recirculation in hydrothermal carbonization of sweet potato waste

Aqueous phase recirculation was investigated in hydrothermal carbonization of sweet potato waste at 220 °C for 60 min. The result showed that the aqueous phase reuse significantly increased the hydrochar yield. The lower H/C and O/C ratios indicated that decarboxylation reaction was promoted. The CC vibration of the benzene backbone became intense, suggesting the occurrence of aromatization and polymerization reactions. Thus, the carbon content and HHV were improved. After recirculation, hydrochar showed a decrease in combustion ignition temperature whereas an increase in pyrolysis initial decomposition temperature. The burnout temperatures in combustion and terminated temperature in pyrolysis both showed an increase trend. The hydrochars obtained from the recirculation step possessed lower emissions of NO_X or SO₂ than that from reference step. The pyrolysis emission result showed that more high thermal stability components were formed during recirculation step. Overall, aqueous phase recirculation was a feasible way to improve hydrothermal carbonization process.

Co-hydrothermal carbonization of lignocellulosic biomass and swine manure: Hydrochar properties and heavy metal transformation behavior

Co-hydrothermal carbonization (HTC) of lignocellulosic biomass and swine manure (SM) was conducted, and the hydrochar properties and transformation behavior of heavy metals (HMs) were investigated in this study. The results showed that co-HTC with lignocellulosic biomass promoted the dehydration of SM and enhanced the aromatization of the hydrochar. Compared to the hydrochar from SM, the carbon content, higher heating value and energy yield of the hydrochar from co-HTC were significantly increased, reaching the maximum of 57.05%, 24.20 kJ/kg and 80.17%, respectively. Significant synergy occurred between lignocellulosic biomass and SM during co-HTC and different lignocellulosic biomass exhibited similar influence on the synergy. Additionally, the concentration and bioavailability of HMs in the hydrochar from co-HTC were decreased in comparison to SM. These findings suggested that co-HTC with lignocellulosic biomass offered an effective approach to convert SM into clean solid fuel with remarkably improved fuel properties.

Hydrothermal carbonization of holocellulose into hydrochar: Structural, chemical characteristics, and combustion behavior

The main aim of this work was to systematically investigate the effects of time on hydrothermal carbonization of holocellulose coming from the forestry residues. Based on the results, reaction time has a significant impact on the structural, chemical, fuel characteristics and combustion behavior of hydrochars. With increasing reaction time, holocellulose is gradually converted into the amorphous hydrochars with aromatic structure and abundant oxygen-containing functional groups; the O/C and H/C decrease from 0.85 and 1.60 to 0.23 and 0.71, respectively. The HHV_s of some hydrochars have reached the quality grade of medium-high quantity calorific coal. The combustion stage and characteristic parameters of holocellulose are predominantly modified after HTC, and HC-14 could be regarded as a good fuel. Additionally, the structural and chemical formation processes of holocellulose-derived hydrochar are proposed. These results revealed that HTC is an effective and simple strategy for converting holocellulose into functional, value-added, and energy-dense hydrophobic solid fuels.

Hydrothermal Carbonization of Biosolids from Waste Water Treatment Plant

The high moisture content of biosolid from a wastewater treatment plant limits its use for agriculture and energy applications. This limitation could be obviated by hydrothermal carbonization, which requires less energy compared to other thermochemical treatment processes, and results in stabilized solid hydrochar product. The present study examined this option by hydrothermally treating the biosolid at three temperatures (180, 200 and 220 °C) for 30 min, and at 200 °C for 15, 30 and 60 min. An increase of 50% in the heating value of the biosolid was obtained after this carbonization. A reduction in the nitrogen concentration in hydrochar was noted with an increase in phosphorus concentration, but potassium concentration remained largely unchanged. Additionally, the carbon to nitrogen ratio in the hydrochar product was higher than the biosolid that makes it suitable for agriculture applications. The chemical oxygen demand of the process water was in the range of 83,000 to 96,000 mg/L. The study thus provides insight into high-value products that can be generated by the hydrothermal carbonization of biosolids.

Effect of hydrothermal carbonization on storage process of woody pellets: Pellets' properties and aldehydes/ketones emission

Effect of hydrothermal carbonization (HTC) on the hydrochar pelletization and the aldehydes/ketones emission from pellets during storage was investigated. Pellets made from the hydrochar were stored in sealed apparatuses for sampling. The energy consumption during pelletization and the pellets' properties before/after storage, including dimension, density, moisture content, hardness, aldehyde/ketones emission amount/rate and unsaturated fatty acid amount, were analyzed. Compared with untreated-sawdust-pellets, the hydrochar-pellets required more energy consumption for pelletization, and achieved the improved qualities, resulting in the higher stability degree during storage. The species and amount of unsaturated fatty acids in the hydrochar-pellets were higher than those in the untreated-sawdust-pellets. The unsaturated fatty acids content in the hydrochar-pellets was decreased with increasing HTC temperature. Higher aldehydes/ketones emission amount and rates with a longer emission period were found for the hydrochar-pellets, associated with variations of structure and unsaturated fatty acid composition in pellets.