Simultaneous organosolv pretreatment and detoxification of municipal solid waste for efficient biobutanol production

Recent developments on sustainable biobutanol production: a novel integrative review

Renewable and sustainable biofuel production, such as biobutanol, is becoming increasingly popular as a substitute for non-renewable and depleted petrol fuel. Many researchers have studied how to produce butanol cheaply by considering appropriate feedstock materials and bioprocess technologies. The production of biobutanol through acetone-butanol-ethanol (ABE) is highly sought after around the world because of its sustainable supply and lack of competition with food. The purpose of this study is to present the current biobutanol production research and to analyse the biobutanol research conducted during 2006 to 2023. The keyword used in this study is "Biobutanol," and the relevant data was extracted from the Web of Science database (WoS). According to the results, institutions and scholars from the People's Republic of China, the USA, and India have the highest number of cited papers across a broad spectrum of topics including acetone-butanol-ethanol (ABE) fermentation, biobutanol, various pretreatment techniques, and pervaporation. The success of biobutanol fermentation from biomass depends on the ability of the fermentation operation to match the microbial behaviour along with the appropriate bioprocessing strategies to improve the entire process to be suitable for industrial scale. Based on the review data, we will look at the biobutanol technologies and appropriate strategies that have been developed to improve biobutanol production from renewable biomass.

Biobutanol production from underutilized substrates using Clostridium: Unlocking untapped potential for sustainable energy development

The increasing demand for sustainable energy has brought biobutanol as a potential substitute for fossil fuels. The Clostridium genus is deemed essential for biobutanol synthesis due to its capability to utilize various substrates. However, challenges in maintaining fermentation continuity and achieving commercialization persist due to existing barriers, including butanol toxicity to Clostridium, low substrate utilization rates, and high production costs. Proper substrate selection significantly impacts fermentation efficiency, final product quality, and economic feasibility in Clostridium biobutanol production. This review examines underutilized substrates for biobutanol production by Clostridium, which offer opportunities for environmental sustainability and a green economy. Extensive research on Clostridium, focusing on strain development and genetic engineering, is essential to enhance biobutanol production. Additionally, critical suggestions for optimizing substrate selection to enhance Clostridium biobutanol production efficiency are also provided in this review. In the future, cost reduction and advancements in biotechnology may make biobutanol a viable alternative to fossil fuels.

Composition of Lignocellulose Hydrolysate in Different Biorefinery Strategies: Nutrients and Inhibitors

The hydrolysis and biotransformation of lignocellulose, i.e., biorefinery, can provide human beings with biofuels, bio-based chemicals, and materials, and is an important technology to solve the fossil energy crisis and promote global sustainable development. Biorefinery involves steps such as pretreatment, saccharification, and fermentation, and researchers have developed a variety of biorefinery strategies to optimize the process and reduce process costs in recent years. Lignocellulosic hydrolysates are platforms that connect the saccharification process and downstream fermentation. The hydrolysate composition is closely related to biomass raw materials, the pretreatment process, and the choice of biorefining strategies, and provides not only nutrients but also possible inhibitors for downstream fermentation. In this review, we summarized the effects of each stage of lignocellulosic biorefinery on nutrients and possible inhibitors, analyzed the huge differences in nutrient retention and inhibitor generation among various biorefinery strategies, and emphasized that all steps in lignocellulose biorefinery need to be considered comprehensively to achieve maximum nutrient retention and optimal control of inhibitors at low cost, to provide a reference for the development of biomass energy and chemicals.

Harnessing lignocellulosic biomass for butanol production through clostridia for sustainable waste management: recent advances and perspectives

The escalating waste generation rates, driven by population growth, urbanization, and consumption patterns, have made waste management a critical global concern with significant environmental, social, and economic repercussions. Among the various waste sources, lignocellulosic biomass represents a significant proportion of agricultural, agro-industrial, and municipal wastes. Biofuels are gaining attention as a promising substitute to fossil fuels, and butanol is one such biofuel that has been identified as a potential candidate due to its compatibility with existing fuel infrastructure, lower volatility, and higher energy density. Sustainable management of lignocellulosic biomass waste and its utilization in fermentation are viable alternatives to produce butanol via the promising microbial catalyst clostridia. This review provides an overview of lignocellulosic biomass waste management, focusing on recent advances in strain development for butanol production from renewable biomass with an emphasis on future perspectives.

Development of a simple and versatile process for commercial and municipal lignocellulosic waste conversion into fermentable sugars

Lignocellulosic wastes are valuable feedstock in biorefinery thanks to their high sugars content and low level of fibers intricacy. However, their massification is often a limiting parameter in the development of industrial projects. Hence, this study aims to develop an efficient process enabling the conversion of several waste streams within the same process line. Several pretreatment and enzymatic hydrolysis parameters were firstly evaluated with Old Corrugated Cardboards (OCC) as a model substrate. A chemical free pretreatment followed by an enzymatic hydrolysis (Cellic Ctec 3 enzymatic cocktail at 0.06 g of cocktail per g of Total Sugars (TS)) efficiently depolymerized OCC into monomeric sugars (0.50 g/gTS) consequently fermented into ethanol (0.24 g/gTS). Then, the suitability of this process was validated for sugars production from Pulp and Paper (P&P) sludge (0.48 g/gTS), sieved toilets papers (0.40 g/gTS), the Organic fraction of municipal solid waste (0.37 g/gTS) and Waste Wood B (0.08 g/gTS).

A critical review on pretreatment and detoxification techniques required for biofuel production from the organic fraction of municipal solid waste

The organic fraction of municipal solid waste (OFMSW) is a widely-available promising feedstock for biofuel production. However, the presence of different inhibitors originating from fruit and food/beverage wastes as well as recalcitrant lignocellulosic fractions hampers its bioconversion. This necessitates a pretreatment to augment the biodigestibility and fermentability of OFMSW. Hence, this review aims to provide the in-vogue inhibitory compound removal and pretreatment techniques that have been employed for efficient OFMSW conversion into biofuels, i.e., hydrogen, biogas, ethanol, and butanol. The techniques are compared concerning their mode of action, chemical and energy consumption, inhibitor formation and removal, economic feasibility, and environmental sustainability. This critique also reviews the existing knowledge gap and future perspectives for efficient OFMSW valorization. The insights provided pave the way toward developing energy-resilient cities while addressing environmental crises related to generating OFMSW.

Potato peel waste biorefinery for the sustainable production of biofuels, bioplastics, and biosorbents

Potato is the fourth most abundant crop harvested annually worldwide. Potato peel waste (PPW) is the main waste stream of potato-processing industries which is generated in large quantities and is a threat to the environment globally. However, owing to its compositional characteristics, availability, and zero cost, PPW is a renewable resource for the production of high-value bioproducts. Hence, this study provides a state-of-the-art overview of advancements in PPW valorization through biological and thermochemical conversions. PPW has a high potential for biofuel and biochemical generation through detoxification, pretreatment, hydrolysis, and fermentation. Moreover, many other valuable chemicals, including bio-oil, biochar, and biosorbents, can be produced via thermochemical conversions. However, several challenges are associated with the biological and thermochemical processing of PPW. The insights provided in this review pave the way toward a PPW-based biorefinery development, providing sustainable alternatives to fossil-based products and mitigating environmental concerns.

Eukaryotic community composition and dynamics during solid waste decomposition

Consortia of microbial community are involved in organic waste decomposition in municipal solid waste (MSW) landfill via competition, syntropy, and predation. Bacterial and archaeal community structure and function have been extensively studied in this process, whereas the eukaryotic community structure and function are largely unidentified. This gap stands for one of the fundamental researches of microbial ecology, that is, "what is the importance of variation in eukaryotic community structure and function to solid waste decomposition? The main idea of this work is to characterize changes in eukaryotic community composition and the associated driver during solid waste decomposition. Using high throughput sequencing targeting 18S rRNA genes, community composition and dynamics of eukaryotic during solid wasted decomposition were studied, as well as the differences with solid waste and leachate physiochemical parameters. Concomitant to the expected changes in physiochemical factors, eukaryotic community composition and diversity changed along solid waste decomposition indicated by aerobic phase (AP), anaerobic acid phase (ACP), and methanogenic phase (MP) and the structure was shaped by the nutrients (BOD₅, total phosphorus, and nitrate) in leachate. Ascomycota, the predominant eukaryote, showed significant (p < 0.05) different structure among AP, ACP, and MP in phylum, genera, and species levels. Abundant Freshwater Opisthokonta was present in MP, suggesting a methane carbon cycling via grazing methane oxidation microorganism. Amoebozoa, Alveolata, Rhizaria, and Stramenopiles showed successional pattern during solid waste decomposition, indicating a short food chain establishment. Characterization on eukaryotic community composition and dynamics during solid waste decomposition are crucial for understanding of microbial consortia ecological function on solid waste decomposition and are also helpful for MSW management.Key points• Abundant Ascomycota significantly differed at AP, ACP, and MP.• Eukaryotic succession indicated a short food chain establishment.• Entire eukaryotic community structure was associated to nutrients in leachate.

Sustainable bioconversion of potato peel wastes into ethanol and biogas using organosolv pretreatment

Potato processing industries generate considerable amounts of residues, i.e., potato peel wastes (PPW). Valorization of PPW for bioethanol and biogas production via a biorefining process was investigated in this study. Organosolv pretreatment was performed on the PPW using 50-75% (v/v) ethanol solution at 120-180 °C with/without the presence of 1% (w/w) H₂SO₄ (as a catalyst). After the pretreatment, the solvent, i.e., ethanol, was recovered by distillation. Catalyzed organosolv pretreatment using 50% (v/v) ethanol at 120 °C followed by enzymatic hydrolysis resulted in a high hydrolysate yield of 539.8 g glucose/kg dry PPW that was successfully fermented to 224.2 g ethanol/kg dry PPW. To recover more energy, the liquid fraction of the pretreatment remained after solvent recovery and the unhydrolyzed solids that remained from the enzymatic hydrolysis were anaerobically digested. From each kg of dry PPW, the anaerobic digestion produced 57.9 L biomethane. Thus, the biorefinery comprising ethanolic organosolv pretreatment, solvent recovery, enzymatic hydrolysis, ethanolic fermentation, and anaerobic digestion of residues was produced 8112 kJ energy per kg of dry PPW.

A Remixed-Fermentation Technique for the Simultaneous Bioconversion of Corncob C6 and C5 Sugars to Probiotic Bacillus subtilis

The probiotic strain of Bacillus subtilis presents a promising application potential for the value-added bio-utilization of lignocellulosic carbohydrates. By the combined acidolysis pretreatment and enzymatic hydrolysis, hemicellulose and cellulose constituents of corncob were efficiently converted respectively into fermentable C5 and C6 sugars, mainly including xylose and glucose. B. subtilis grew well in xylose solution while it was hindered completely in the acidolysis broth because of the bio-toxicity of degraded chemicals derived from corncob. A mixed-fermentation technique was therefore developed and performed to blend the acidolysis broth and enzymatic hydrolysis slurry together, by which C5 and C6 sugar molecules were successfully fermented and efficiently utilized for the growth of B. subtilis cells with a yield of 0.33 g cells/g sugar consumed. A net amount of 205.9 ± 9.0 g of B. subtilis powder was obtained from 1000 g of corncob that could improve the economic benefits of the process to around 5-7 times.

Bioconversion of municipal solid waste into bio-based products: A review on valorisation and sustainable approach for circular bioeconomy

Municipal solid waste management is one of the major issues throughout the world. Inappropriate management of municipal solid waste (MSW) can pose a major hazard. Anaerobic processing of MSW followed by methane and biogas generation is one of the numerous sustainable energy source options. Compared with other technologies applicable for the treatment of MSW, factors like economic aspects, energy savings, and ecological advantages make anaerobic processing an attractive choice. This review discusses the framework for evaluating conversion of municipal solid waste to energy and waste derived bioeconomy in order to address the sustainable development goals. Further, this review will provide an innovative work foundation to improve the accuracy of structuring, quality control, and pre-treatment for the ideal treatment of different segments of MSW to achieve a sustainable circular bioeconomy. The increasing advancements in three essential conversion pathways, in particular the thermochemical, biochemical, and physiochemical conversion methods, are assessed. Generation of wastes should be limited and resource utilization must be minimised to make total progress in a circular bioeconomy.

Simultaneous saccharification and lactic acid fermentation of the cellulosic fraction of municipal solid waste using Bacillus smithii

Objective

A primary drawback to simultaneous saccharification and fermentation (SSF) processes is the incompatibility of the temperature and pH optima for the hydrolysis and fermentation steps—with the former working best at 50–55 °C and pH 4.5–5.5. Here, nine thermophilic Bacillus and Parageobacillus spp. were evaluated for growth and lactic acid fermentation at high temperature and low pH. The most promising candidate was then carried forward to demonstrate SSF using the cellulosic fraction from municipal solid waste (MSW) as a feedstock.

Results

B. smithii SA8Eth was identified as the most promising candidate and in a batch SSF maintained at 55 °C and pH 5.0, using a cellulase dose of 5 FPU/g glucan, it produced 5.1 g/L lactic acid from 2% (w/v) MSW cellulosic pulp in TSB media.

Conclusion

This work has both scientific and industrial relevance, as it evaluates a number of previously untrialled bacterial hosts for their compatibility with lignocellulosic SSF for lactic acid production and successfully identifies B. smithii as a potential candidate for such a process.

Electronic supplementary material

The online version of this article (10.1007/s10529-020-03049-y) contains supplementary material, which is available to authorized users.

Sustainable biofuels and bioplastic production from the organic fraction of municipal solid waste

Municipal solid waste is an environmental threat worldwide; however, the organic fraction of municipal solid waste (OF-MSW) has a great potential for the generation of fuels and high-value products. In the current study, OF-MSW was utilized for the production of ethanol, hydrogen, as well as 2,3-butanediol, an octane booster, by using Enterobacter aerogenes. Furthermore, a promising alternative to non-biodegradable petrochemical-based polymers, polyhydroxyalkanoates (PHAs), was produced. The OF-MSW was first pretreated by an acetic acid catalyzed ethanol organosolv pretreatment at 120 and 160 °C followed by enzymatic hydrolysis of the residual solids. The residual unhydrolyzed solids resulting from enzymatic hydrolysis were further anaerobically digested for methane production. The enzymatic hydrolysis of the solids prepared at 120 °C for 60 min led to the production of hydrolysate with the highest glucose production yield of 498.5 g/kg dry untreated OF-MSW, which was fermented to 139.1 g 2,3-butanediol, 98.3 g ethanol, 28.6 g acetic acid, 71.4 L biohydrogen, and 40 g PHAs. Moreover, 23.1 L biomethane was produced through the anaerobic digestion of the enzymatic hydrolysis residue solids. Thus, appreciable amounts of energy (8236.9 kJ) and an eco-friendly bioplastic were produced by the valorization of carbon sources available in OF-MSW.

Sequential and consolidated bioprocessing of biogenic municipal solid waste: A strategic pairing of thermophilic anaerobe and mesophilic microaerobe for ethanol production

Feedstock availability and its pretreatment, high process economics and insufficient ethanol (H_Et) titres necessitated the bioprocesses that are sustainable. The advanced consolidated bioprocessing (CBP_Seq) strategy presently considered for improved H_Et production involves, sequential coupling of CBP thermophile, Clostridium thermocellum ATCC-27405 with mesophilic microaerobe, Pichia stipitis NCIM-3498. Biogenic municipal solid waste (BMSW) pretreated with 0.5% NaOH (CS_PBMSW) served as the sole carbon source. CBP_Seq (23.99 g/L) fared better than CBP standalone (18.10 g/L) wherein 1.32-folds improvement in H_Et titre was recorded. Considering insufficient xylanase titre in cellulosome complex of C. thermocellum, CBP_Seq was performed employing exogenous xylanases (CBP_SeqE) to improve xylan digestibility and H_Et yield. CBP_SeqE-II biosystem at pH 5 showed maximum H_Et titre of 36.90 g/L which corresponds to yield of 0.26 g H_Et/ g CS_PBMSW. This study substantiates efficacy of CBP_SeqE-II biosystem in sustainable bioethanol production from BMSW in a single reactor without laborious steps.

Impact of low loading on digestion of the mechanically-separated organic fraction of municipal solid waste

Changing waste management practice, introduction of new technologies, and population demographics and behaviour will impact on both quantity and composition of future waste streams. Laboratory-scale anaerobic digestion of the mechanically-separated organic fraction of municipal solid waste (ms-OFMSW) was carried out at relatively low organic loading rates (OLR), and results analysed using an energy modelling tool. Thermophilic operation with water addition and liquor recycle was compared to co-digestion with dilution water replaced by sewage sludge digestate (SSD); thermophilic and mesophilic mono-digestion were also tested at low OLR. All thermophilic conditions showed stable operation, with specific methane production (SMP) from 0.203 to 0.296 m³ CH₄ kg^-1 volatile solids (VS). SSD addition increased biogas production by ~20% and there was evidence of further hydrolysis and degradation of the SSD. Long-term operation at 1 kg VS m^-3 day^-1 had no adverse effect except in mesophilic conditions where SMP was lower at 0.256 m³ CH₄ kg^-1 VS and stability was reduced, especially during OLR increases. This was probably due to low total ammonia nitrogen, which stabilised at ~0.2 g N kg^-1 and limited the buffering capacity. Energy analysis showed thermophilic operation at OLR 2 g VS L^-1 day^-1 gave 42% of the theoretical methane potential and 38% of the higher heating value, reducing to 37% and 34% respectively in mesophilic conditions. Scenario modelling indicated that under low ms-OFMSW load even an energy-depleted co-substrate such as SSD could contribute to the energy balance, and would be a better diluent than water due to its nutrient and buffering capacity.

Robust microorganisms for biofuel and chemical production from municipal solid waste

Background

Worldwide 3.4 billion tonnes of municipal solid waste (MSW) will be produced annually by 2050, however, current approaches to MSW management predominantly involve unsustainable practices like landfilling and incineration. The organic fraction of MSW (OMSW) typically comprises ~ 50% lignocellulose-rich material but is underexplored as a biomanufacturing feedstock due to its highly inconsistent and heterogeneous composition. This study sought to overcome the limitations associated with studying MSW-derived feedstocks by using OMSW produced from a realistic and reproducible MSW mixture on a commercial autoclave system. The resulting OMSW fibre was enzymatically hydrolysed and used to screen diverse microorganisms of biotechnological interest to identify robust species capable of fermenting this complex feedstock.

Results

The autoclave pre-treated OMSW fibre contained a polysaccharide fraction comprising 38% cellulose and 4% hemicellulose. Enzymatic hydrolysate of OMSW fibre was high in d-glucose (5.5% w/v) and d-xylose (1.8%w/v) but deficient in nitrogen and phosphate. Although relatively low levels of levulinic acid (30 mM) and vanillin (2 mM) were detected and furfural and 5-hydroxymethylfurfural were absent, the hydrolysate contained an abundance of potentially toxic metals (0.6% w/v). Hydrolysate supplemented with 1% yeast extract to alleviate nutrient limitation was used in a substrate-oriented shake-flask screen with eight biotechnologically useful microorganisms (Clostridium saccharoperbutylacetonicum, Escherichia coli, Geobacillus thermoglucosidasius, Pseudomonas putida, Rhodococcus opacus, Saccharomyces cerevisiae, Schizosaccharomyces pombe and Zymomonas mobilis). Each species’ growth and productivity were characterised and three species were identified that robustly and efficiently fermented OMSW fibre hydrolysate without significant substrate inhibition: Z. mobilis, S. cerevisiae and R. opacus, respectively produced product to 69%, 70% and 72% of the maximum theoretical fermentation yield and could theoretically produce 136 kg and 139 kg of ethanol and 91 kg of triacylglycerol (TAG) per tonne of OMSW.

Conclusions

Developing an integrated biorefinery around MSW has the potential to significantly alleviate the environmental burden of current waste management practices. Substrate-oriented screening of a representative and reproducible OMSW-derived fibre identified microorganisms intrinsically suited to growth on OMSW hydrolysates. These species are promising candidates for developing an MSW biorefining platform and provide a foundation for future studies aiming to valorise this underexplored feedstock.

Efficient biohydrogen and advanced biofuel coproduction from municipal solid waste through a clean process

The cleanest form of energy, i.e., biohydrogen, and advanced biofuel, i.e., biobutanol, were produced from the organic fraction of municipal solid waste (OFMSW). Ethanol as a byproduct of this process was used for the pretreatment of this substrate, and this pretreatment was improved by other process byproducts, i.e., acetic acid and butyric acid. The pretreatment was conducted with 85% ethanol and 0-1% (w/w) acetic/butyric acid at 120 and 160 °C for 30 min. The pretreatment catalyzed by 1% (w/w) acetic acid at 120 °C resulted in a hydrolysate with 49.8 g/L total fermentable sugars, which was fermented to the highest overall yield of acetone, butanol, and ethanol (ABE) and hydrogen. Through this process, 114.1 g butanol, 43.8 g acetone, 15.1 g ethanol, 97.5 L hydrogen were obtained from each kg of OFMSW, producing 270 g ABE and 151 L H₂ from each kg of substrate, corresponding to 6000 kJ energy production.

Recent developments in pretreatment technologies on lignocellulosic biomass: Effect of key parameters, technological improvements, and challenges

Lignocellulosic biomass is an inexpensive renewable source that can be used to produce biofuels and bioproducts. The recalcitrance nature of biomass hampers polysaccharide accessibility for enzymes and microbes. Several pretreatment methods have been developed for the conversion of lignocellulosic biomass into value-added products. However, these pretreatment methods also produce a wide range of secondary compounds, which are inhibitory to enzymes and microorganisms. The selection of an effective and efficient pretreatment method discussed in the review and its process optimization can significantly reduce the production of inhibitory compounds and may lead to enhanced production of fermentable sugars and biochemicals. Moreover, evolutionary and genetic engineering approaches are being used for the improvement of microbial tolerance towards inhibitors. Advancements in pretreatment and detoxification technologies may help to increase the productivity of lignocellulose-based biorefinery. In this review, we discuss the recent advancements in lignocellulosic biomass pretreatment technologies and strategies for the removal of inhibitors.

Improving the economy of lignocellulose-based biorefineries with organosolv pretreatment

Lignocellulose-based processes for production of value-added products still face bottlenecks to attain feasibility. The key might lie on the biorefining of all lignocellulose main polymers, that is, cellulose, hemicellulose and lignin. Lignin, considered an impediment in the access of cellulose and normally considered for energy recovery purposes, can give a higher contribution towards profitability of lignocellulosic biorefineries. Organosolv pretreatment allows selective fractionation of lignocellulose into separate cellulose-, hemicellulose- and lignin-rich streams. Ethanol organosolv and wood substrates dominated the research studies, while a wide range of substrates need definition on the most suitable organosolv pretreatment systems. Techno-economic and environmental analyses of organosolv-based processes as well as proper valorization strategies of the hemicellulose-rich fraction are still scarce. In view of dominance of ethanol organosolv with high delignification yields and high-purity of the recovered cellulose-rich fractions, close R & D collaboration with 1st generation ethanol plants might boost commercialization.

Succession of bacterial community structure and metabolic function during solid waste decomposition

Bacterial community structure and metabolic function during solid waste decomposition were investigated using Illumina MiSeq sequencing and phylogenetic investigation of communities by reconstruction of unobserved states, respectively. Results showed that bacterial community diversity and structure differed in aerobic phase, anaerobic acid phase, and methanogenic phase. Anaerobic acid phase had significantly (p < 0.05) higher richness. Proteobacteria, Firmicutes, and Bacteroidetes were the dominant representatives with significant (p < 0.05) difference between three phases. Total nitrogen of solid waste and pH of leachate were the important factors in shaping bacterial community composition. Bacterial metabolism, information storage and processing, and cellular processes and signaling were the primary functions during solid waste decomposition. Key function genes (amo, nar, nis, and nos) profiles suggested that nitrification and denitrifiation mainly occurred in AP and both AP and MP, respectively.

Food waste fermentation in a leach bed reactor: Reactor performance, and microbial ecology and dynamics

Food waste fermentation was investigated in a leach bed reactor operated at acidic, neutral and alkaline conditions. Highest solids reduction of 87% was obtained at pH 7 in 14 days of reaction time with minimum mixing. The concentration of volatile fatty acids increased to 28.6 g COD/L under pH 7, while the highest butyric acid of 16 g COD/L was obtained at pH 6. Bacterial community structure was narrowed down to Bifidobacterium and Clostridium at pH 6, while Bacteroides and Dysgonomonas were identified as main players at both pH 7 and 8. Bacterial populations in the food residue generally reflected those in the leachate, but some bacteria were selectively enriched in the leachate or the food residue. Bacterial community dynamics suggested that biodegradable food waste was first fermented by one of dominant players (e.g., Clostridium) and the other degraded resistant dietary fibers later (e.g., Bifidobacterium, Bacteroides, Dysgonomonas).