High-solid pretreatment of rice straw at cold temperature using NaOH/Urea for enhanced enzymatic conversion and hydrogen production

Enhanced Enzymatic Saccharification of Tomato Stalk by Combination Pretreatment with NaOH and ChCl:Urea-Thioure in One-Pot Manner

In this study, the mixture of NaOH and deep eutectic solvent (DES) ChCl:UA-TA was firstly used to pretreat waste tomato stalk (TS). The effects of pretreatment time, pretreatment temperature, NaOH dosage, and DES dose were investigated, and the synergistic effects of dilute NaOH and DES combination pretreatment were tested on the influence of enzymatic saccharification. It was found that the relationship between delignification and saccharification rate had a significant linear correction. When TS was pretreated with NaOH (7 wt%)–ChCl:UA-TA (8 wt%) in a solid-to-liquid ratio of 1:10 (wt:wt) at 75 °C for 60 min, the delignification reached 82.1%. The highest yield of reducing sugars from NaOH–ChCl:UA-TA-treated TS could reach 62.5% in an acetate buffer (50 mM, pH 4.8) system containing cellulase (10.0 FPU/g TS) and xylanase (30.0 CBU/g TS) at 50 °C. In summary, effective enzymatic saccharification of TS was developed by a combination pretreatment with dilute NaOH and ChCl:UA-TA, which has potential application in the future.

Assessment of potential biotoxicity induced by biochar-derived dissolved organic matters to biological fermentative H2 production

Biochar is a widely used antecedent for improving bio‑hydrogen production. However, little is known about the impact of biochar-derived dissolved organic matter (DOM) on the performance of fermentative bio-H₂ production. Herein, we evaluated the impact of biochar-derived DOM on the fermentation performance of hydrogen-producing microflora. The pyrolysis temperature of biochar affected the DOM composition, with lower pyrolysis temperatures showing more serious inhibition on H₂ accumulation. When biochar was pyrolyzed at 500 °C, DOM prolonged the fermentation period and decreased H₂ production from 1330.41 mL L^-1 to 1177.05 mL L^-1 compared to the control group. The xylose utilization in mixed substrate decreased from 29.72% to 26.41%, which is not favorable for practical applications where lignocellulosic biomass is used as a substrate. Otherwise, DOM caused a 6% reduction in microbial biomass accumulation and less soluble metabolites formation. The potential mechanism of DOM inhibiting bio‑hydrogen production was verified by identifying an increase in reactive oxygen species (ROS) level (178.2%) and the microbial community shifted to containing fewer hydrogen-producing strains. The finding prompts a more precise design of biochar applications in fermentation systems to alleviate the potential hazards and maximum the fermentation performance, not limited to fermentative hydrogen production system.

Characteristic and calculation on the co-contribution in the bio-H2 energy recovery enhancement with low temperature pretreated peanut shell as co-substrate

Bio-H₂ production from organic wastewater together with lignocellulose wastes not only achieved the H₂ energy recovery, but also be beneficial to carbon emission reduction and carbon neutralization. In order to obtain higher energy recoveries, promotion attempts were performed in bio-H₂ fermentation with low temperature (-80-0 °C) pretreated peanut shell powder (PSP) as co-substrate. A maximum H₂ production of 109.2 mL was obtained as almost double of the sum from the same amount of untreated PSP and glucose as sole substrate. The enhancement was co-contributed by 44% from PSP supplementary, 35% from low-temperature pretreatment, and 2.8% from buffer effect and acidification, respectively, and realized through C/N balancing, PSP conversion influencing, fermentative pH buffering and time prolonging. The experimental results uncovered the co-contribution realization ways of supplementing low-temperature pretreated lignocellulose wastes in the bio-H₂ fermentation system, and provided mechanism support for application potential of low-temperature pretreatment on lignocellulose wastes in cold regions.

High-solids loading processing for an integrated lignocellulosic biorefinery: Effects of transport phenomena and rheology - A review

This review aims to present an analysis and discussion on the processing of lignocellulosic biomass in terms of biorefinery concept and circular bioeconomy operating at high solids lignocellulosic (above 15% [w/w]) at the pretreatment, enzymatic hydrolysis stage, and fermentation strategy for an integrated lignocellulosic bioprocessing. Studies suggest high solids concentration enzymatic hydrolysis for improved sugars yields and methods to overcome mass transport constraints. Rheological and computational fluid dynamics models of high solids operation through evaluation of mass and momentum transfer limitations are presented. Also, the review paper explores operational feeding strategies to obtain high ethanol concentration and conversion yield, from the hydrothermal pretreatment and investigates the impact of mass load over the operational techniques. Finally, this review contains a brief overview of some of the operations that have successfully scaled up and implemented high-solids enzymatic hydrolysis in terms of the biorefinery concept.

Enhanced Saccharification of Purple Alfalfa via Sequential Pretreatment with Acidified Ethylene Glycol and Urea/NaOH

Purple Alfalfa is an inexpensive, abundant, readily available lignocellulosic material. This work was attempted to develop an efficient combination pretreatment by sequential HClO4–ethyl glycol–H2O (1.2:88.8:10, w/w/w) extraction at 130 °C in 0.5 h and urea/NaOH (urea 12 wt%, NaOH 7 wt%) soaking at −20 °C for 0.5 h for the pretreatment of purple alfalfa. The porosity, morphology, and crystallinity of pretreated purple alfalfa were characterized with SEM, FM, XRD, and FTIR. This combination pretreatment had a significant influence on hemicellulose removal and delignification. The above changes could enhance cellulose accessibility to enzymes and improve the enzymatic digestibility of cellulose. High yields of reducing sugars from pretreated purple alfalfa were obtained at 93.4%. In summary, this combination pretreatment has high potential application in the future.

The synergistic effect of potassium ferrate and peroxymonosulfate application on biogas production and shaping microbial community during anaerobic co-digestion of a cow manure-cotton straw mixture

Anaerobic co-digestion of a cow manure-cotton straw mixture (CCM) has been shown to promote methanogenesis, but the recalcitrant crystal structure of organic polymers in CCM hinders its hydrolysis during anaerobic digestion (AD). Here, the efficacy of different pretreatment methods based on potassium ferrate (PF) and peroxymonosulfate (PMS) was evaluated to facilitate CCM decomposition and methanogenesis during AD. The maximum lignocellulosic removal rate (62.5%), the highest volatile fatty acids (VFAs) (7769.6 mg/L), and cumulative methane yield (109.4 mL CH₄/g VS) were both achieved in PF-pretreated samples after the digestion process. The dominant bacterial populations in PF-pretreated CCM were affiliated with Sideroxydans, Herbinix, Clostridium, and Smithella, which played an important role in the hydrolysis and acidification of CCM. The enrichment of Methanosarcina and Methanobacterium and highly-effective acidogenesis might account for the highest methane yield in the PF-pretreated group.

Sustainable green strategy for recovery of glucose from end-of-life euro banknotes

Usually, Euro banknotes are made from cotton substrates and their waste is disposed of in landfill or is incinerated. In order to valorize the end-of-life euro banknotes (ELEBs), the substrates were used in this research for cellulase production via submerged fungal fermentation (SFF), and the resultant fungal cellulase w s used in ELEBs hydrolysis process for extraction of glucose. The experiments were started by exposing the ELEBs to different types of pretreatments, including milling process, alkali (NaOH/urea solution), and acid leaching to remove any contamination (e.g. dyes) and to decrease the crystallinity of cellulose (the main element in cotton substrate) thus increasing the degradation rate during the fermentation process. The effect of pretreatments on the morphology and chemical composition of ELEBs was observed using Scanning Electron Microscope and Energy Dispersive Spectrometry. Afterwards, Trichoderma reesei-DSM76 was used for cellulase production from the treated ELEBs with high cellulase activity (12.97 FPU/g). The resultant cellulase was upscaled in a bioreactor and used in ELEBs hydrolysis. Finally, the results showed that the optimized pretreatment methods (milling followed by leaching process) significantly improved the cellulase activity and glucose recovery, which was estimated by 96%. According to the obtained results, the developed strategy has a great potential for conversion of ELEBs into a glucose product that could be used in biofuels and bioplastics applications.

The solid-state physicochemical properties and biogas production of the anaerobic digestion of corn straw pretreated by microwave irradiation

The effect of different temperatures used in microwave pretreatment on enhancing methane production of corn straw was comparatively studied in this paper through the analysis of the physicochemical properties of the pretreated materials and the methane yield during anaerobic digestion. Analytic methods such as scanning electron microscopy, Fourier transform infrared spectroscopy, and X-ray diffraction were performed to detect the surface chemistry of the pretreated corn straw. The results indicated that microwave pretreatment could effectively disrupt the lignocellulosic structure to release cellulose, hemicellulose, and related derivatives and make them available for the process of anaerobic digestion. The outcome of the methanogenic assay demonstrated that methane production could be significantly improved by 73.08% concerning the variation of the temperatures in microwave pretreatment. This study provides technical support for pretreatment methods of lignocellulose materials and deems that microwave pretreatment boosts methane yield efficiently during the process of anaerobic digestion of lignocellulosic materials.

Evaluation of a novel pretreatment of NaOH/Urea at outdoor cold-winter conditions for enhanced enzymatic conversion and hythane production from rice straw

A novel pretreatment using NaOH/Urea (NU) solution at outdoor cold-winter conditions was developed to enhance the enzymatic saccharification and hythane production from rice straw (RS). Results revealed that the reducing sugar conversion of RS reached 90.02% after NU pretreatment at outdoor freezing temperature. Chemical composition analysis showed that the lignin removal was up to 62.74% with cellulose and hemicellulose loss of 0.56% and 18.87% after 3%-6% NU pretreatment at 100% solid loading for 3 months. Scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) analysis confirmed that the surface of pretreated RS exposed more cellulose and hemicellulose due to the disruption of resistant structure of lignocellulose. Subsequently, the enzymatic hydrolysate of pretreated RS was used as substrate to produce hythane by two-stage fermentation with the yield of 225.1 mL H₂/g sugar and 112.8 mL CH₄/g sugar. The energy conversion efficiency of hythane fermentation attained 10.4%, which was 22.8% and 190.5% higher than that for single H₂ and CH₄ fermentation. These results demonstrated that NU pretreatment at outdoor cold-winter conditions was practically and feasible way for improved hythane recovery from lignocellulosic biomass.

The synergetic role of rice straw in enhancing the process of Cr(VI) photoreduction by oxalic acid

Based on the goal of green and effective removal of chromium (Cr(VI)) pollution in water and the idea of treating waste with waste, rice straw (RS) was firstly and successfully used in enhancing the photoreduction of highly toxic Cr(VI) to less toxic Cr(III) by oxalic acid (Ox). Batch experiments (the effect of Ox concentration, initial Cr(VI) concentration, RS dosage and coexisting ions) in Ox + RS + UV photoreduction system were designed to investigate the reaction process. Through studying the effect of initial pH in the solution, the change of pH during the photoreduction process and the free radical scavenging test, the Cr(VI) photoreduction mechanism in Ox + RS + UV system was revealed. The role of RS in Ox + RS + UV system was also deduced by the analysis of FT-IR, XRD, Mott-Schottky and the verification test of the role of -OH and SiO₂ on RS. The results showed that RS could significantly synergize Ox to reduce Cr(VI) under UV, 1 mM Cr(VI) in aqueous solution was completely removed in 60 min by Ox + RS + UV system. The Cr(VI) photoreduction mechanism in Ox + RS + UV system consisted of multiple parts: the chemical reduction by Ox(few part), the photoreduction by Ox(some part), and the synergistic photoreduction by RS with Ox(large part). The synergism of RS in Ox + RS + UV system was mainly attributed to its components of SiO₂ and -OH of cellulose.

Enhancement of alkaline-oxidative delignification of wheat straw by semi-batch operation in a stirred tank reactor

This paper compares a semi-batch operation and a conventional one of an alkaline oxidative pretreatment of wheat straw carried out in a stirred tank reactor. For the pretreatment, different concentrations of biomass (6% up to 12% w/v) and two different particle sizes (mesh #40-60 and #>60) were experimented. The performance of processes was evaluated through the analysis of lignocellulosic composition of the biomass, and the enzymatic hydrolysis of pretreated biomass using the Cellic® CTec2 enzyme complex by Novozymes®. The process time of semi-batch operation is significantly lower than the batch one and enables a higher load of biomass, showing a delignification yield between 55 and 60%. In the first 5 h of reaction time, the enzymatic hydrolysis experiments reached their maximum yields of 72 and 66% according to reducing sugars conversion when using the mesh #>60 mesh and #40-60, respectively.

Comparison of Calcium Oxide and Calcium Peroxide Pretreatments of Wheat Straw for Improving Biohydrogen Production

Wheat straw was pretreated with either CaO₂ or CaO to improve biohydrogen production. Both CaO and CaO₂ pretreatments improved the biodegradability of the wheat straw. CaO pretreatment raised the H₂ yield by between 48.8 and 163.9% at CaO contents ranging from 2 to 4%. The highest H₂ yield [144 mL/g total solid (TS)] was obtained at 121 °C and 6% CaO. In addition, the highest H₂ yield from wheat straw pretreated at the same temperature and dosage of CaO₂ was 71.8 mL/g TS, which was higher than that of the control group (43.2 mL/g TS), with hot water (121 °C) treatment. Considering pretreatment costs and H₂ production potential, CaO was a better pretreatment agent than CaO₂.

Enhanced lignin removal and enzymolysis efficiency of grass waste by hydrogen peroxide synergized dilute alkali pretreatment

Pretreatment process plays a key role in biofuel production from lignocellulosic feedstocks. A study on dilute NaOH pretreatment supplemented with H₂O₂ under mild condition was conducted to overcome the recalcitrance of grass waste (GW). The optimized process could selectively increase lignin removal (73.2%), resulting in high overall recovery of holocellulose (73.8%) as well as high enzymolysis efficiency (83.5%) compared to H₂O₂ or NaOH pretreatment. The analyses by Scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FT-IR) revealed that supplementary H₂O₂ disrupted the structure of GW to facilitate the removal of lignin by NaOH, and exhibited synergistic effect on lignin removal and enzymolysis with dilute NaOH. Moreover, high titer of ethanol (100.7 g/L) was achieved by SSCF on 30% (w/v) pretreated GW loading. The present study suggests that the established synergistic pretreatment is a simple, efficient, and promising process for GW biorefinery.

Corn stover valorization by one-step formic acid fractionation and formylation for 5-hydroxymethylfurfural and high guaiacyl lignin production

One-step fractionation with concentrated formic acid at elevated temperatures with short retention time was investigated for corn stover valorization. Crude pulp (CP) with high purity of cellulose and FA-lignin (FAL) with high guaiacyl content were fractionated through one-step mild pretreatment. Formylation reaction on both CP and FAL fractions occurred during the pretreatment and improved the hydrophobicity and thermal stability of CPs and FALs. The presence of formyl group on CPs significantly inhibited the enzymatic hydrolysis efficiency for sugar production, however, the formylated cellulose showed super high reactivity and selectivity for HMF production through catalysis by maleic acid and aluminum chloride in acetonitrile-water co-solvent system. In addition, the fractionated FAL fraction exhibited a loose structure which is prominent for its further catalytic conversion into chemicals and energy.

Steam Explosion Treatment of Byproduct Feedstuffs for Potential Use as Ruminant Feed

Simple Summary

Feedstuffs, such as cassava alcohol residue or potato starchy residue, have not been traditionally used as ruminant feeds for commercial production due to high fiber content and low digestibility. Steam explosion treatment can break down lignocellulosic structural components with no (or few) chemical agents, is environmentally friendly, and uses little energy, which offers great potential for large-scale application. We studied the effect of steam explosion treatment on the chemical composition, in vitro digestibility, energy value, Cornell Net Carbohydrate and Protein System (CNCPS) composition of five byproduct feedstuffs, to provide a theoretical basis for the development and utilization of the steam explosion technique to produce ruminant feedstuff. The data revealed that steam explosion treatment improved the nutritive value and in vitro dry matter digestibility of cassava alcohol residues, distillers’ grains, rapeseed meal and potato starchy residue. Therefore, steam explosion treatment offers the potential to improve the suitability of these feedstuffs.

Abstract

Although many byproducts of milling industries have potential as a ruminant feed, they have not been widely used due to their low nutritive value, especially high-fiber content and difficult processing techniques. Steam explosion can increase the degradation of hemicellulose, cellulose and lignin and make byproduct feedstuffs more suitable as ruminant feed. Five byproduct feedstuffs: cassava alcohol residue (CAR), distillers’ grains (DG), cottonseed meal (CM), rapeseed meal (RM) and potato starchy residues (PSR), were steam-exploded using five different processing parameters and the effects on the chemical composition, in vitro digestibility, energy value, and Cornell Net Carbohydrate and Protein System composition were assessed in order to provide a theoretical basis for the technique’s development and utilization for ruminant feed production. In this study, after steam-explosion treatment, the nutritive value and in vitro dry matter digestibility (IVDMD) of CAR, DG, RM and PSR were improved (p < 0.05), while there was no effect on nutritive value of CM (p > 0.05). Specifically, steam explosion treatment decreased the contents of neutral detergent fiber, acid detergent fiber, available cell wall, and slowly degraded protein, and increased the total digestible nutrients, digestible energy, metabolic energy, net energy for maintenance, and net energy for gain, sugar, non-structural carbohydrate and IVDMD. Therefore, steam-explosion treatment offers the potential to improve the suitability of byproduct feedstuffs as ruminant feed.