Selective deconstruction of hemicellulose and lignin with producing derivatives by sequential pretreatment process for biorefining concept

Sustainable biorefinery approach by utilizing xylose fraction of lignocellulosic biomass

Lignocellulosic biomass (LCB) has been a lucrative feedstock for developing biochemical products due to its rich organic content, low carbon footprint and abundant accessibility. The recalcitrant nature of this feedstock is a foremost bottleneck. It needs suitable pretreatment techniques to achieve a high yield of sugar fractions such as glucose and xylose with low inhibitory components. Cellulosic sugars are commonly used for the bio-manufacturing process, and the xylose sugar, which is predominant in the hemicellulosic fraction, is rejected as most cell factories lack the five‑carbon metabolic pathways. In the present review, more emphasis was placed on the efficient pretreatment techniques developed for disintegrating LCB and enhancing xylose sugars. Further, the transformation of the xylose to value-added products through chemo-catalytic routes was highlighted. In addition, the review also recapitulates the sustainable production of biochemicals by native xylose assimilating microbes and engineering the metabolic pathway to ameliorate biomanufacturing using xylose as the sole carbon source. Overall, this review will give an edge on the bioprocessing of microbial metabolism for the efficient utilization of xylose in the LCB.

Effect of peracetic acid generation in hydrogen peroxide-acetic acid pretreatment on production of xylooligosaccharides from poplar by organic acid hydrolysis

Hydrogen peroxide-acetic acid (HPAA) compositions affect the peracetic acid generation and subsequent delignification of lignocellulosic materials. However, the effects of HPAA compositions on lignin removal and poplar hydrolyzability after HPAA pretreatment are not fully elucidated yet. In this work, different volume ratios of HP to AA were used to pretreat poplar, AA and lactic acid (LA) hydrolysis of delignified poplar to produce XOS was compared. Peracetic acid was mainly produced in 1 h of HPAA pretreatment. HPAA with HP to AA ratio of 8:2 (HP₈AA₂) generated 4.4% peracetic acid and removed 57.7% of lignin at 2 h. Furthermore, XOS production from HP₈AA₂-pretreated poplar by AA and LA hydrolysis was increased by 97.1% and 14.9% compared to those from raw poplar, respectively. After alkaline incubation, the glucose yield of HP₈AA₂-AA-pretreated poplar increased from 40.1% to 97.1%. The study results indicated that HP₈AA₂ was conducive to XOS and monosaccharides production from poplar..

In-situ lignin sulfonation for enhancing enzymatic hydrolysis of poplar using mild organic solvent pretreatment

Biomass pretreatment is an essential strategy to overcome biomass recalcitrance and promote lignocellulosic bioconversion. Here, a reusable organic solvent system (formic acid-methanesulfonic acid) was explored to pretreat poplar under a mild temperature (below 100 °C). The results showed that the co-solvent system could extract basically complete hemicelluloses and part of lignin with original cellulose retained in the pretreated substrates. Meanwhile, sulfonic acid groups were introduced into lignin structure remained in the substrates. The glucose conversion yield of the substrates with a higher concentration of sulfonic acid groups (13.2 mmol/kg) reached 45.9 % by reducing the hydrophobic interaction between lignin and cellulase, showing 89.3 % improvement compared with that of the substrates treated with single formic acid. This progressive study aimed to develop a new strategy to realize sulfonation and promote enzymatic hydrolysis of substrates by using mild organic solvent pretreatment.

Application and prospect of organic acid pretreatment in lignocellulosic biomass separation: A review

As a clean and efficient method of lignocellulosic biomass separation, organic acid pretreatment has attracted extensive research. Hemicellulose or lignin is selectively isolated and the cellulose structure is preserved. Effective fractionation of lignocellulosic biomass is achieved. The separation characteristics of hemicellulose or lignin by different organic acids were summarized. The organic acids of hemicellulose were separated into hydrogen ionized, autocatalytic and α-hydroxy acids according to the separation mechanism. The separation of lignin depends on the dissolution mechanism and spatial effect of organic acids. In addition, the challenges and prospects of organic acid pretreatment were analyzed. The separation of hemicellulose and enzymatic hydrolysis of cellulose were significantly affected by the polycondensation of lignin, which is effectively inhibited by the addition of green additives such as ketones or alcohols. Lignin separation was improved by developing a deep eutectic solvent treatment based on organic acid pretreatment. This work provides support for efficient cleaning of carbohydrate polymers and lignin to promote global carbon neutrality.

The Fractionation of Corn Stalk Components by Hydrothermal Treatment Followed by Ultrasonic Ethanol Extraction

The fractionation of components of lignocellulosic biomass is important to be able to take advantage of biomass resources. The hydrothermal–ethanol method has significant advantages for fraction separation. The first step of hydrothermal treatment can separate hemicellulose efficiently, but hydrothermal treatment affects the efficiency of ethanol treatment to delignify lignin. In this study, the efficiency of lignin removal was improved by an ultrasonic-assisted second-step ethanol treatment. The effects of ultrasonic time, ultrasonic temperature, and ultrasonic power on the ultrasonic ethanol treatment of hydrothermal straw were investigated. The separated lignin was characterized by solid product composition analysis, FT-IR, and XRD. The hydrolysate was characterized by GC-MS to investigate the advantage on the products obtained by ethanol treatment. The results showed that an appropriate sonication time (15 min) could improve the delignification efficiency. A proper sonication temperature (180 °C) can improve the lignin removal efficiency with a better retention of cellulose. However, a high sonication power 70% (840 W) favored the retention of cellulose and lignin removal.

Evaluation of pretreatment effect on lignin extraction from wheat straw by deep eutectic solvent

To investigate the effect of hemicellulose removal on subsequent choline chloride and lactic acid (ChCl-LA) based deep eutectic solvent (DES) extraction of wheat straw lignin, ChCL-LA of DES and hot water presoaking pretreatments were used for hemicellulose prehydrolysis. Both presoakings led to a significant hemicellulose removal and introduced morphological changes on fiber cell wall surface. DES presoaking also instigated ether bonds cleavage between lignin and hemicellulose and selectively removed lignin in compound middle lamella (CML) and cell corner (CC) leading to cell wall disruption and swelling which facilitated lignin extraction. Hot water presoaking removed more hemicellulose and caused a migration of lignin to fibers surface, but did not improve subsequent lignin extraction. This study demonstrated that a two-stage DES treatment method, presoaking at room temperature followed by extracting at an elevated temperature, is a viable process to produce high yield and purity of lignin.

Comparative Analysis of Herbaceous and Woody Cell Wall Digestibility by Pathogenic Fungi

Fungal pathogens have evolved combinations of plant cell-wall-degrading enzymes (PCWDEs) to deconstruct host plant cell walls (PCWs). An understanding of this process is hoped to create a basis for improving plant biomass conversion efficiency into sustainable biofuels and bioproducts. Here, an approach integrating enzyme activity assay, biomass pretreatment, field emission scanning electron microscopy (FESEM), and genomic analysis of PCWDEs were applied to examine digestibility or degradability of selected woody and herbaceous biomass by pathogenic fungi. Preferred hydrolysis of apple tree branch, rapeseed straw, or wheat straw were observed by the apple-tree-specific pathogen Valsa mali, the rapeseed pathogen Sclerotinia sclerotiorum, and the wheat pathogen Rhizoctonia cerealis, respectively. Delignification by peracetic acid (PAA) pretreatment increased PCW digestibility, and the increase was generally more profound with non-host than host PCW substrates. Hemicellulase pretreatment slightly reduced or had no effect on hemicellulose content in the PCW substrates tested; however, the pretreatment significantly changed hydrolytic preferences of the selected pathogens, indicating a role of hemicellulose branching in PCW digestibility. Cellulose organization appears to also impact digestibility of host PCWs, as reflected by differences in cellulose microfibril organization in woody and herbaceous PCWs and variation in cellulose-binding domain organization in cellulases of pathogenic fungi, which is known to influence enzyme access to cellulose. Taken together, this study highlighted the importance of chemical structure of both hemicelluloses and cellulose in host PCW digestibility by fungal pathogens.

Self-generated peroxyacetic acid in phosphoric acid plus hydrogen peroxide pretreatment mediated lignocellulose deconstruction and delignification

BACKGROUND

Peroxyacetic acid involved chemical pretreatment is effective in lignocellulose deconstruction and oxidation. However, these peroxyacetic acid are usually artificially added. Our previous work has shown that the newly developed PHP pretreatment (phosphoric acid plus hydrogen peroxide) is promising in lignocellulose biomass fractionation through an aggressive oxidation process, while the information about the synergistic effect between H3PO4 and H2O2 is quite lack, especially whether some strong oxidant intermediates is existed. In this work, we reported the PHP pretreatment system could self-generate peroxyacetic acid oxidant, which mediated the overall lignocellulose deconstruction, and hemicellulose/lignin degradation.

RESULTS

The PHP pretreatment profile on wheat straw and corn stalk were investigated. The pathways/mechanisms of peroxyacetic acid mediated-PHP pretreatment were elucidated through tracing the structural changes of each component. Results showed that hemicellulose was almost completely solubilized and removed, corresponding to about 87.0% cellulose recovery with high digestibility. Rather high degrees of delignification of 83.5% and 90.0% were achieved for wheat straw and corn stalk, respectively, with the aid of peroxyacetic acid oxidation. A clearly positive correlation was found between the concentration of peroxyacetic acid and the extent of lignocellulose deconstruction. Peroxyacetic acid was mainly self-generated through H2O2 oxidation of acetic acid that was produced from hemicellulose deacetylation and lignin degradation. The self-generated peroxyacetic acid then further contributed to lignocellulose deconstruction and delignification.

CONCLUSIONS

The synergistic effect of H3PO4 and H2O2 in the PHP solvent system could efficiently deconstruct wheat straw and corn stalk lignocellulose through an oxidation-mediated process. The main function of H3PO4 was to deconstruct biomass recalcitrance and degrade hemicellulose through acid hydrolysis, while the function of H2O2 was to facilitate the formation of peroxyacetic acid. Peroxyacetic acid with stronger oxidation ability was generated through the reaction between H2O2 and acetic acid, which was released from xylan and lignin oxidation/degradation. This work elucidated the generation and function of peroxyacetic acid in the PHP pretreatment system, and also provide useful information to tailor peroxide-involved pretreatment routes, especially at acidic conditions.

Advances in Pretreatment of Straw Biomass for Sugar Production

Straw biomass is an inexpensive, sustainable, and abundant renewable feedstock for the production of valuable chemicals and biofuels, which can surmount the main drawbacks such as greenhouse gas emission and environmental pollution, aroused from the consumption of fossil fuels. It is rich in organic content but is not sufficient for extensive applications because of its natural recalcitrance. Therefore, suitable pretreatment is a prerequisite for the efficient production of fermentable sugars by enzymatic hydrolysis. Here, we provide an overview of various pretreatment methods to effectively separate the major components such as hemicellulose, cellulose, and lignin and enhance the accessibility and susceptibility of every single component. This review outlines the diverse approaches (e.g., chemical, physical, biological, and combined treatments) for the excellent conversion of straw biomass to fermentable sugars, summarizes the benefits and drawbacks of each pretreatment method, and proposes some investigation prospects for the future pretreatments.

Effect of sulfuric acid on production of xylooligosaccharides and monosaccharides from hydrogen peroxide-acetic acid-pretreated poplar

Lignin is one of the main obstacles for enzymatic hydrolysis, which can be selectively removed by hydrogen peroxide-acetic acid pretreatment (HPAC). In this work, the effects of sulfuric acid concentration on chemical composition, structural features, physical properties and enzymatic digestibility of HPAC pretreated poplar were investigated. The increased H₂SO₄ dosage enhanced the lignin removal of HPAC-pretreated poplar, resulting in the increased accessibility and decreased hydrophobicity. A satisfying glucose yield (91.84%) was obtained from HPAC pretreated poplar (100 mM H₂SO₄) at 5 FPU/g DM of cellulase loading with the addition of xylanase (30 U/g DM) and Tween 80 (3 g/L). The increment of H₂SO₄ concentration promoted the yield of xylooligosaccharides from 0.69% to 20.45% and monosaccharides from 5.76% to 92.89% respectively by two-step enzymatic hydrolysis. This work demonstrated that HPAC pretreatment played a critical role in efficient utilization of poplar carbohydrates by enzymatic hydrolysis.

One-pot fractionation of corn stover with peracetic acid and maleic acid

Lignocellulose fractionation is a primary treatment to enhance cellulose accessibility and multi-component use. Herein, the development of a one-step fractionation is reported for cellulose enrichment from corn stover using a low concentration of peracetic acid combined with maleic acid (PAM). The effects of pretreatment parameters on the contents of cellulose, hemicellulose, and lignin were investigated. After cooking for 1 h at 130 °C with 1.5 wt% peracetic acid and 3 wt% maleic acid, 86.83% of corn stover cellulose remained in the solid residue while 88.21% of hemicellulose and 87.77% of lignin dissolved into the aqueous liquid. Hemicellulose was primarily hydrolyzed into xylose with 84.58% recovered during the PAM process. The cellulose-rich residue was enzymatically hydrolyzed with a glucose yield of 89.65%, which was two to three times that of untreated substrate. Generally, the proposed process offers a promising approach for efficient fractionation of lignocellulose under mild and environmental-friendly conditions.

Mild O2-aided alkaline pretreatment effectively improves fractionated efficiency and enzymatic digestibility of Napier grass stem towards a sustainable biorefinery

Napier grass is a promising energy source on account of its strong adaptability and high productivity. Herein, an O₂-aided alkaline pretreatment with mild operating conditions was developed to modify Napier grass stem structure for improving its fractionated efficiency and enzymatic digestibility. Compared with the conventional alkaline pretreatment, it could be proceeded at lower temperature (80 °C) and dilute NaOH solution (1%) to remove over 80% lignin and retain 92% cellulose. The recovered lignin possessed typical structures of native lignin and well-preserved molecular weight, anticipating feasible potential in preparation of biomaterials or aromatic chemicals. Coupled with the enzymatic hydrolysis managements of solid remain and hydrolysate after the pretreatment, the recovery yields of glucose and xylose based on the raw material feeds reached 89.7% and 90.2%, respectively. This contribution demonstrates a highly-reliable strategy to fractionate Napier grass stem for maximizing fermentation sugar production and valorizing lignin toward sustainable biorefinery processes.

Key process parameters for deep eutectic solvents pretreatment of lignocellulosic biomass materials: A review

Deep eutectic solvent (DES) has been considered as a novel green solvent for lignocellulosic biomass pretreatment. The efficiency of DES pretreatment is affected by the synergy of various process parameters. The study of effect of DES physicochemical properties and pretreatment reaction conditions on the mechanism of lignocellulose biomass fractionation was of great significance for the development of biomass conversion. Form the view of process control, this review summarized recent advances in DES pretreatment, analyzed the challenges, and prospected the future development of this research field.

The critical role of lignin in lignocellulosic biomass conversion and recent pretreatment strategies: A comprehensive review

Heterogeneity and rigidity of lignocellulose causing resistance to its deconstruction have provided technical and economic challenges in the current biomass conversion processes. Lignin has been considered as a crucial recalcitrance component in biomass utilization. An in-depth understanding of lignin properties and their influences on biomass conversion can provide clues to improve biomass utilization. Also, utilization of lignin can significantly increase the economic viability of biorefinery. Recent lignin-targeting pretreatments have aimed not only to overcome recalcitrance for biomass conversion but also to selectively fractionate lignin for lignin valorization. Numerous studies have been conducted in biomass characteristics and conversion technologies, and the role of lignin is critical for lignin valorization and biomass pretreatment development. This review provides a comprehensive review of lignin-related biomass characteristics, the impact of lignin on the biological conversion of biomass, and recent lignin-targeting pretreatment strategies. The desired lignin properties in biorefinery and future pretreatment directions are also discussed.

Recovering Metals from Aqueous Solutions by Biosorption onto Hydrolyzed Olive Cake

Olive cake obtained as a by-product from the olive oil industry has been evaluated as biosorbent of heavy metals from aqueous solutions in batch and continuous systems (fixed-bed columns). First, a complete study of effect of hydrothermal treatment with water on biosorption capacity of resulting solid was performed. Results showed that the values of biosorption capacity increased when the particle size of material decreased and the temperature of treatment increased. Then, hydrolyzed olive cake was treated by common chemicals (hot water, nitric acid, and sodium hydroxide) and the impact of chemical treatment was analyzed. The results were well reproduced by Langmuir and Freundlich isotherm models, getting maximum experimental biosorption capacities that changed between 42.34 mg/g obtained for the solid material modified by NaOH and 14.27 mg/g obtained for the solid material modified by nitric acid. Finally, laboratory tests in fixed-bed columns were performed with four different heavy metals and at three different inlet concentrations. The biosorption capacity increased from 2.83 mg/g (Cr), 4.51 mg/g (Cu), 12.30 mg/g (Pb), and 4.10 mg/g (Zn) to 3.08 mg/g (Cr), 5.17 mg/g (Cu), 13.21 mg/g (Pb), and 5.51 mg/g (Zn) when the concentration of metal ions increased, from 50 mg/L to 200 mg/L, respectively. Also, the experimental data obtained was successfully correlated with the Thomas, Yoon–Nelson, and dose–response models.