Photo-bioreactor design for microalgae: A review from the aspect of CO2 transfer and conversion

Integrating bicarbonate-based microalgal production with alkaline sewage for ocean negative carbon emissions

Using sewage (wastewater) for ocean alkalinity enhancement (OAE) has been considered as one promising ocean negative carbon emissions (ONCE) approach due to its high carbon sequestration efficiency and low environmental risk. To make this process more profitable and sustainable, this perspective proposes to integrate bicarbonate-based microalgal production and sewage alkalinity enhancement for ONCE. In this concept, the spent aqueous alkaline bicarbonate-based microalgal medium is cheap or even free for OAE, while the produced microalgae with high value-added compositions make this process more profitable. To make the proposed idea more efficient and sustainable, the prospects for its future development are also discussed in this opinion article. This perspective provides a novel and practical idea for achieving efficient carbon neutralization and high economic value simultaneously.

Advances in microalgae-based carbon sequestration: Current status and future perspectives

The advancement in carbon dioxide (CO2) sequestration technology has received significant attention due to the adverse effects of CO2 on climate. The mitigation of the adverse effects of CO2 can be accomplished through its conversion into useful products or renewable fuels. In this regard, microalgae is a promising candidate due to its high photosynthesis efficiency, sustainability, and eco-friendly nature. Microalgae utilizes CO2 in the process of photosynthesis and generates biomass that can be utilized to produce various valuable products such as supplements, chemicals, cosmetics, biofuels, and other value-added products. However, at present microalgae cultivation is still restricted to producing value-added products due to high cultivation costs and lower CO2 sequestration efficiency of algal strains. Therefore, it is very crucial to develop novel techniques that can be cost-effective and enhance microalgal carbon sequestration efficiency. The main aim of the present manuscript is to explain how to optimize microalgal CO2 sequestration, integrate valuable product generation, and explore novel techniques like genetic manipulations, phytohormones, quantum dots, and AI tools to enhance the efficiency of CO2 sequestration. Additionally, this review provides an overview of the mass flow of different microalgae and their biorefinery, life cycle assessment (LCA) for achieving net-zero CO2 emissions, and the advantages, challenges, and future perspectives of current technologies. All of the reviewed approaches efficiently enhance microalgal CO2 sequestration and integrate value-added compound production, creating a green and economically profitable process.

Carbon neutrality in wastewater treatment plants: An integrated biotechnological-based solution for nutrients recovery, odour abatement and CO2 conversion in alternative energy drivers

Wastewater treatment plants play a crucial role in water security and sanitation, ensuring ecosystems balance and avoiding significant negative effects on humans and environment. However, they determine also negative pressures, including greenhouse gas and odourous emissions, which should be minimized to mitigate climate changes besides avoiding complaints. The research has been focused on the validation of an innovative integrated biological system for the sustainable treatment of complex gaseous emissions from wastewater treatment plants. The proposed system consists of a moving bed biofilm reactor coupled with an algal photobioreactor, with the dual objective of: i) reducing the inlet concentration of the odourous contaminants (in this case, hydrogen sulphide, toluene and p-xylene); ii) capturing and converting the carbon dioxide emissions produced by the degradation process into exploitable algal biomass. The first reactor promoted the degradation of chemical compounds up to 99.57% for an inlet load (IL) of 22.97 g m-3 d-1 while the second allowed the capture of the CO2 resulting from the degradation of gaseous compounds, with biofixation rate up to 81.55%. The absorbed CO2 was converted in valuable feedstocks, with a maximum algal biomass productivity in aPBR of 0.22 g L-1 d-1. Dairy wastewater has been used as alternative nutrient source for both reactors, with a view of reusing wastewater while cultivating biomass, framing the proposed technology in a context of a biorefinery within a circular economy perspective. The biomass produced in the algal photobioreactor was indeed characterized by a high lipid content, with a maximum percentage of lipids per dry weight biomass of 35%. The biomass can therefore be exploited for the production of alternative and clean energy carrier. The proposed biotechnology represents an effective tool for shifiting the conventional plants in carbon neutral platform for implementing principles of ecological transition while achieving high levels of environmental protection.

Regulation of microclimate and shading effects of microalgal photobioreactors on rooftops: Microalgae as a promising emergent for green roof technology

Urban areas remarkably affect global public health due to their emissions of greenhouse gases and poor air quality. Although urban areas only cover 2% of the Earth's surface, they are responsible for 80% of greenhouse gas emissions. Dense buildings limit vegetation, leading to increased air pollution and disruption of the local and regional carbon cycle. The substitution of urban gray roofs with microalgal green roofs has the potential to improve the carbon cycle by sequestering CO2 from the atmosphere. Microalgae can fix 15-50 times more CO2 than other types of vegetation. Advanced microalgal-based green roof technology may significantly accelerate the reduction of atmospheric CO2 in a more effective way. Microalgal green roofs also enhance air quality, oxygen production, acoustic isolation, sunlight absorption, and biomass production. This endeavor yields the advantage of simultaneously generating protein, lipids, vitamins, and a spectrum of valuable bioactive compounds, including astaxanthin, carotenoids, polysaccharides, and phycocyanin, thus contributing to a green economy. The primary focus of the current work is on analyzing the ecological advantages and CO2 bio-fixation efficiency attained through microalgal cultivation on urban rooftops. This study also briefly examines the idea of green roofs, clarifies the ecological benefits associated with them, discusses the practice of growing microalgae on rooftops, identifies the difficulties involved, and the positive aspects of this novel strategy.

A precise microalgae farming for CO2 sequestration: A critical review and perspectives

Microalgae are great candidates for CO2 sequestration and sustainable production of food, feed, fuels and biochemicals. Light intensity, temperature, carbon supply, and cell physiological state are key factors of photosynthesis, and efficient phototrophic production of microalgal biomass occurs only when all these factors are in their optimal range simultaneously. However, this synergistic state is often not achievable due to the ever-changing environmental factors such as sunlight and temperature, which results in serious waste of sunlight energy and other resources, ultimately leading to high production costs. Most control strategies developed thus far in the bioengineering field actually aim to improve heterotrophic processes, but phototrophic processes face a completely different problem. Hence, an alternative control strategy needs to be developed, and precise microalgal cultivation is a promising strategy in which the production resources are precisely supplied according to the dynamic changes in key factors such as sunlight and temperature. In this work, the development and recent progress of precise microalgal phototrophic cultivation are reviewed. The key environmental and cultivation factors and their dynamic effects on microalgal cultivation are analyzed, including microalgal growth, cultivation costs and energy inputs. Future research for the development of more precise microalgae farming is discussed. This study provides new insight into developing cost-effective and efficient microalgae farming for CO2 sequestration.

Realization process of microalgal biorefinery: The optional approach toward carbon net-zero emission

Increasing carbon dioxide (CO2) emission has already become a dire threat to the human race and Earth's ecology. Microalgae are recommended to be engineered as CO2 fixers in biorefinery, which play crucial roles in responding climate change and accelerating the transition to a sustainable future. This review sorted through each segment of microalgal biorefinery to explore the potential for its practical implementation and commercialization, offering valuable insights into research trends and identifies challenges that needed to be addressed in the development process. Firstly, the known mechanisms of microalgal photosynthetic CO2 fixation and the approaches for strain improvement were summarized. The significance of process regulation for strengthening fixation efficiency and augmenting competitiveness was emphasized, with a specific focus on CO2 and light optimization strategies. Thereafter, the massive potential of microalgal refineries for various bioresource production was discussed in detail, and the integration with contaminant reclamation was mentioned for economic and ecological benefits. Subsequently, economic and environmental impacts of microalgal biorefinery were evaluated via life cycle assessment (LCA) and techno-economic analysis (TEA) to lit up commercial feasibility. Finally, the current obstacles and future perspectives were discussed objectively to offer an impartial reference for future researchers and investors.

LASSO Regression with Multiple Imputations for the Selection of Key Variables Affecting the Fatty Acid Profile of Nannochloropsis oculata

The marine microalga Nannochloropsis oculata has garnered significant interest as a potential source of lipids, both for biofuel and nutrition, containing significant amounts of C16:0, C16:1, and C20:5, n-3 (EPA) fatty acids (FA). Growth parameters such as temperature, pH, light intensity, and nutrient availability play a crucial role in the fatty acid profile of microalgae, with N. oculata being no exception. This study aims to identify key variables for the FA profile of N. oculata grown autotrophically. To that end, the most relevant literature data were gathered and combined with our previous work as well as with novel experimental data, with 121 observations in total. The examined variables were the percentages of C14:0, C16:0, C16:1, C18:1, C18:2, and C20:5, n-3 in total FAs, their respective ratios to C16:0, and the respective content of biomass in those fatty acids in terms of ash free dry weight. Many potential predictor variables were collected, while dummy variables were introduced to account for bias in the measured variables originating from different authors as well as for other parameters. The method of multiple imputations was chosen to handle missing data, with limits based on the literature and model-based estimation, such as using the software PHREEQC and residual modelling for the estimation of pH. To eliminate unimportant predictor variables, LASSO (Least Absolute Shrinkage and Selection Operator) regression analysis with a novel definition of optimal lambda was employed. LASSO regression identified the most relevant predictors while minimizing the risk of overfitting the model. Subsequently, stepwise linear regression with interaction terms was used to further study the effects of the selected predictors. After two rounds of regression, sparse refined models were acquired, and their coefficients were evaluated based on significance. Our analysis confirms well-known effects, such as that of temperature, and it uncovers novel unreported effects of aeration, calcium, magnesium, and manganese. Of special interest is the negative effect of aeration on polyunsaturated fatty acids (PUFAs), which is possibly related to the enzymatic kinetics of fatty acid desaturation under increased oxygen concentration. These findings contribute to the optimization of the fatty acid profile of N. oculata for different purposes, such as production of, high in PUFAs, food or feed, or production of, high in saturated and monounsaturated FA methyl esters (FAME), biofuels.

Unlocking the potential of microalgae bio-factories for carbon dioxide mitigation: A comprehensive exploration of recent advances, key challenges, and energy-economic insights

Microalgae are promising alternatives to mitigate atmospheric CO₂ owing to their fast growth rates, resilience in the face of adversity and ability to produce a wide range of products, including food, feed supplements, chemicals, and biofuels. However, to fully harness the potential of microalgae-based carbon capture technology, further advancements are required to overcome the associated challenges and limitations, particularly with regards to enhancing CO₂ solubility in the culture medium. This review provides an in-depth analysis of the biological carbon concentrating mechanism and highlights the current approaches, including species selection, optimization of hydrodynamics, and abiotic components, aimed at improving the efficacy of CO₂ solubility and biofixation. Moreover, cutting-edge strategies such as gene mutation, bubble dynamics and nanotechnology are systematically outlined to elevate the CO₂ biofixation capacity of microalgal cells. The review also evaluates the energy and economic feasibility of using microalgae for CO₂ bio-mitigation, including challenges and prospects for future development.

Mapping the field of microalgae CO2 sequestration: a bibliometric analysis

Microalgae CO₂ sequestration has gained considerable attention in the last three decades as a promising technology to slow global warming caused by CO₂ emissions. To provide a comprehensive and objective analysis of the research status, hot spots, and frontiers of CO₂ fixation by microalgae, a bibliometric approach was recently chosen for review. In this study, 1561 articles (1991-2022) from the Web of Science (WOS) on microalgae CO₂ sequestration were screened. A knowledge map of the domain was presented using VOSviewer and CiteSpace. It visually demonstrates the most productive journals (Bioresource Technology), countries (China and USA), funding sources, and top contributors (Cheng J, Chang JS, and their team) in the field of CO₂ sequestration by microalgae. The analysis also revealed that research hotspots changed over time and that recent research has focused heavily on improving carbon sequestration efficiency. Finally, commercialization of carbon fixation by microalgae is a key hurdle, and supports from other disciplines could improve carbon sequestration efficiency.

Photosynthesis driven continuous hydrogen production by diazotrophic cyanobacteria in high cell density capillary photobiofilm reactors

Hydrogen (H₂) is a promising fuel in the context of climate neutral energy carriers and photosynthesis-driven H₂-production is an interesting option relying mainly on sunlight and water as resources. However, this approach depends on suitable biocatalysts and innovative photobioreactor designs to maximize cell performance and H₂ titers. Cyanobacteria were used as biocatalysts in capillary biofilm photobioreactors (CBRs). We show that biofilm formation/stability depend on light and CO₂ availabilityH₂ production rates correlate with these parameters but differ between Anabaena and Nostoc. We demonstrate that high light and corresponding O₂ levels influence biofilm stability in CBR. By adjusting these parameters, biofilm formation/stability could be enhanced, and H₂ formation was stable for weeks. Final biocatalyst titers reached up to 100 g l^-1 for N. punctiforme atcc 29133 NHM5 and Anabaena sp. pcc 7120 AMC 414. H₂ production rates were up to 300 µmol H₂ l^-1h^-1 and 3 µmol H₂ g_cdw^-1h^-1 in biofilms.

Microalgae Commercialization Using Renewable Lignocellulose Is Economically and Environmentally Viable

Conventional phototrophic cultivation for microalgae production suffers from low and unstable biomass productivity due to limited and unreliable light transmission outdoors. Alternatively, the use of a renewable lignocellulose-derived carbon source, cellulosic hydrolysate, offers a cost-effective and sustainable pathway to cultivate microalgae heterotrophically with high algal growth rate and terminal density. In this study, we evaluate the feasibility of cellulosic hydrolysate-mediated heterotrophic cultivation (Cel-HC) for microalgae production by performing economic and environmental comparisons with phototrophic cultivation through techno-economic analysis and life cycle assessment. We estimate a minimum selling price (MSP) of 4722 USD/t for producing high-purity microalgae through Cel-HC considering annual biomass productivity of 300 t (dry weight), which is competitive with the conventional phototrophic raceway pond system. Revenues from the lignocellulose-derived co-products, xylose and fulvic acid fertilizer, could further reduce the MSP to 2976 USD/t, highlighting the advantages of simultaneously producing high-value products and biofuels in an integrated biorefinery scheme. Further, Cel-HC exhibits lower environmental impacts, such as cumulative energy demand and greenhouse gas emissions, than phototrophic systems, revealing its potential to reduce the carbon intensity of algae-derived commodities. Our results demonstrate the economic and environmental competitiveness of heterotrophic microalgae production based on renewable bio-feedstock of lignocellulose.

Could Chlorella pyrenoidosa be exploited as an alternative nutrition source in aquaculture feed? A study on the nutritional values and anti-nutritional factors

This work attempted to identify if microalgal biomass can be utilized as an alternative nutrition source in aquaculture feed by analyzing its nutritional value and the anti-nutritional factors (ANFs). The results showed that Chlorella pyrenoidosa contained high-value nutrients, including essential amino acids and unsaturated fatty acids. The protein content in C. pyrenoidosa reached 52.4%, suggesting that microalgal biomass can be a good protein source for aquatic animals. We also discovered that C. pyrenoidosa contained some ANFs, including saponin, phytic acid, and tannins, which may negatively impact fish productivity. The high-molecular-weight proteins in microalgae may not be effectively digested by aquatic animals. Therefore, based on the findings of this study, proper measures should be taken to pretreat microalgal biomass to improve the nutritional value of a microalgae-based fish diet.

Hydrodynamics and mass transfer of concentric-tube internal loop airlift reactors: A review

The concentric-tube internal loop airlift reactor is a typical reactor configuration which has been adopted for a myriad of chemical and biological processes. The reactor hydrodynamics (including mixing) and the mass transfer between the gas and liquid phases remarkably affect the operational conditions and thus are crucial to the overall reactor performance. Hence, this study aims at providing a thorough description of the basic concepts and a comprehensive review of the relevant reported studies on the hydrodynamics and mass transfer of the concentric-tube internal loop airlift reactors, taking microalgae cultivation as an exemplary application. In particular, the reactor characteristics, geometry, CFD modeling, experimental characterization, and scale up considerations are elucidated. The research gaps for future research and development are also identified.

Enhancing nitrogen removal in mature landfill leachate by mixed microalgae through elimination of inhibiting factors

Nitrogen removal from landfill leachate (LL) using microalgae is a promising method and can realize CO₂ mitigation. But the performances are usually inhibited by high chromaticity, high free ammonia (FAN) and some complex macro molecular organic matter (MOM) in the LL. To achieve efficient nitrogen removal from LL, this study firstly pretreated the mature LL with ozone, decolorizer and activated sludge (AS) respectively, and then inoculated with mixed microalgae. The results showed that the synergistic effect of ozonation and microalgae was the best among the three, with 99.7% ammonia removal, 0.77 g/L (dry weight) microalgae biomass, and a maximum growth rate of 160 mg/L/d. Ozonation pretreatment significantly reduced the chromaticity and macromolecular organic matter of LL, with the chromaticity reduced from 2225 to 225 times and the 3D fluorescence intensity representing MOM reduced from 4089 a.u. to 986.1 a.u.. And it was found that the mixed microalgae grown after pretreatment by three different methods all were mostly Chlorella and very few Microcystis, and the density of microalgal populations (number of cells per unit volume) after ozonation was up to 10,650 cells/μL. This work provides a feasible and an economical way to remove ammonia nitrogen (NH+ 4-N) from landfill leachate.

Pilot-Scale Cultivation of the Snow Alga Chloromonas typhlos in a Photobioreactor

The most studied and cultivated microalgae have a temperature optimum between 20 and 35°C. This temperature range hampers sustainable microalgae growth in countries with colder periods. To overcome this problem, psychrotolerant microalgae, such as the snow alga Chloromonas typhlos, can be cultivated during these colder periods. However, most of the research work has been carried out in the laboratory. The step between laboratory-scale and large-scale cultivation is difficult, making pilot-scale tests crucial to gather more information. Here, we presented a successful pilot-scale growth test of C. typhlos. Seven batch mode growth periods were compared during two longer growth tests in a photobioreactor of 350 L. We demonstrated the potential of this alga to be cultivated at colder ambient temperatures. The tests were performed during winter and springtime to compare ambient temperature and sunlight influences. The growth and CO₂ usage were continuously monitored to calculate the productivity and CO₂ fixation efficiency. A maximum dry weight of 1.082 g L^-1 was achieved while a maximum growth rate and maximum daily volumetric and areal productivities of 0.105 d^-1, 0.110 g L^-1 d^-1, and 2.746 g m^-2 d^-1, respectively, were measured. Future tests to optimize the cultivation of C. typhlos and production of astaxanthin, for example, will be crucial to explore the potential of biomass production of C. typhlos on a commercial scale.

Sustainability and carbon neutrality trends for microalgae-based wastewater treatment: A review

As the global economy develops and the population increases, greenhouse gas emissions and wastewater discharge have become inevitable global problems. Conventional wastewater treatment processes produce direct or indirect greenhouse gas, which can intensify global warming. Microalgae-based wastewater treatment technology can not only purify wastewater and use the nutrients in wastewater to produce microalgae biomass, but it can also absorb CO₂ in the atmosphere or flue gas through photosynthesis, which demonstrates great potential as a sustainable and economical wastewater treatment technology. This review highlights the multifaceted roles of microalgae in different types of wastewater treatment processes in terms of the extent of their bioremediation function and microalgae biomass production. In addition, various newly developed microalgae cultivation systems, especially biofilm cultivation systems, were further characterized systematically. The performance of different microalgae cultivation systems was studied and summarized. Current research on the technical approaches for the modification of the CO₂ capture by microalgae and the maximization of CO₂ transfer and conversion efficiency were also reviewed. This review serves as a useful and informative reference for the application of wastewater treatment and CO₂ capture by microalgae, aiming to provide a reference for the realization of carbon neutrality in wastewater treatment systems.

Modeling and Simulation of Photobioreactors with Computational Fluid Dynamics—A Comprehensive Review

Computational Fluid Dynamics (CFD) have been frequently applied to model the growth conditions in photobioreactors, which are affected in a complex way by multiple, interacting physical processes. We review common photobioreactor types and discuss the processes occurring therein as well as how these processes have been considered in previous CFD models. The analysis reveals that CFD models of photobioreactors do often not consider state-of-the-art modeling approaches. As a comprehensive photobioreactor model consists of several sub-models, we review the most relevant models for the simulation of fluid flows, light propagation, heat and mass transfer and growth kinetics as well as state-of-the-art models for turbulence and interphase forces, revealing their strength and deficiencies. In addition, we review the population balance equation, breakage and coalescence models and discretization methods since the predicted bubble size distribution critically depends on them. This comprehensive overview of the available models provides a unique toolbox for generating CFD models of photobioreactors. Directions future research should take are also discussed, mainly consisting of an extensive experimental validation of the single models for specific photobioreactor geometries, as well as more complete and sophisticated integrated models by virtue of the constant increase of the computational capacity.

Enhanced carbon capture and utilization (CCU) using heterologous carbonic anhydrase in Chlamydomonas reinhardtii for lutein and lipid production

Chlamydomonas reinhardtii is a model microalga that has a higher growth rate and produces high levels of lutein and lipids, but biomass production is limited. Carbonic anhydrase (CA) converts atmospheric CO₂ to bicarbonate which is crucial for carbon-concentrating mechanism (CCM) in microalgae and boosts cell density. Therefore, C. reinhardtii harboring the heterologous CA from Mesorhizobium loti (MlCA) and Sulfurihydrogenibium yellowstonense (SyCA) were explored to increase CO₂ capture and utilization (CCU) through different culture devices. Genetically modified C. reinhardtii was able to grow from mixotrophic to autotrophic conditions. Subsequently, biomass, lutein, and lipid were maximized to OD₆₈₀ of 4.56, 21.32 mg/L and 672 mg/L using photo-bioreactor (PBR) with 5% CO₂. Moreover, CO₂ assimilation rate was 2.748 g-CO₂/g-DCW and 2.792 g-CO₂/g-DCW under mixotrophic and autotrophic conditions, respectively. The biomass accumulation correlated with CA activity. In addition, the transcript levels of major genes in metabolic pathways of lutein and lipid were dramatically increased.

Emerging biological wastewater treatment using microalgal-bacterial granules: A review

Aiming at deepening the understanding of the formation and evolution of emerging microalgal-bacterial granule (MBG)-based wastewater treatment systems, the recent advances regarding the formation processes, transfer phenomena, innovative bioreactors development and wastewater treatment performance of MBG-based systems are comprehensively reviewed in this work. Particularly, the successful establishments of MBG-based systems with various inocula are summarized. Besides, as the indispensable factors for biochemical reactions in MBGs, the light and substrates (organic matters, inorganic nutrients, etc) need to undergo complicated and multi-scale transfer processes before being assimilated by microorganisms within MBGs. Therefore, the involved transfer phenomena and mechanisms in MBG-based bioreactors are critically discussed. Subsequently, some recent advances of MBG-based bioreactors, the application of MBG-based systems in treating various synthetic and real wastewater, and the future development directions are discussed. In short, this review helps in promoting the development of MBG-based systems by presenting current research status and future perspectives.

Developing a Chromochloris zofingiensis Mutant for Enhanced Production of Lutein under CO2 Aeration

Microalgae are competitive and commercial sources for health-benefit carotenoids. In this study, a Chromochloris zofingiensis mutant (Cz-pkg), which does not shut off its photosystem and stays green upon glucose treatment, was generated and characterized. Cz-pkg was developed by treating the algal cells with a chemical mutagen as N-methyl-N’-nitro-N-nitrosoguanidine and followed by a color-based colony screening approach. Cz-pkg was found to contain a dysfunctional cGMP-dependent protein kinase (PKG). By cultivated with CO₂ aeration under mixotrophy, the mutant accumulated lutein up to 31.93 ± 1.91 mg L⁻¹ with a productivity of 10.57 ± 0.73 mg L⁻¹ day⁻¹, which were about 2.5- and 8.5-fold of its mother strain. Besides, the lutein content of Cz-pkg could reach 7.73 ± 0.52 mg g⁻¹ of dry weight, which is much higher than that of marigold flower, the most common commercial source of lutein. Transcriptomic analysis revealed that in the mutant Cz-pkg, most of the genes involved in the biosynthesis of lutein and chlorophylls were not down-regulated upon glucose addition, suggesting that PKG may regulate the metabolisms of photosynthetic pigments. This study demonstrated that Cz-pkg could serve as a promising strain for both lutein production and glucose sensing study.

Paradigm shift in algal biomass refinery and its challenges

Microalgae have been studied and tested for over 70 years. However, biodiesel, the prime target of the algal industry, has suffered from low competitiveness and current steps toward banning the internal combustion engine all over the world. Meanwhile, interest in reducing CO₂ emissions has grown as the world has witnessed disasters caused by global warming. In this situation, in order to maximize the benefits of the microalgal industry and surmount current limitations, new breakthroughs are being sought. First, drop-in fuel, mandatory for the aviation and maritime industries, has been discussed as a new product. Second, methods to secure stable and feasible outdoor cultivation focusing on CO₂ sequestration were investigated. Lastly, the need for an integrated refinery process to simultaneously produce multiple products has been discussed. While the merits of microalgae industry remain valid, further investigations into these new frontiers would put algal industry at the core of future bio-based economy.

Enhancing the flow field in parallel spiral-flow column photobioreactor to improve CO2 fixation with Spirulina sp

A parallel spiral-flow column photobioreactor (PSCP) composed of eight spiral-flow columns, and two pipe headers was designed for scale-up cultivation of microalgae to capture CO₂. To solve the disturbance of spiral flow fields among parallel columns, computational fluid dynamics (CFD) simulation was used to optimize the main structural parameters, such as the number and the height of microalgae solution outlet (MSO), to improve flow field structure and enhance the cells' light/dark cycle. The horizontal velocity in the direction of optical path and the turbulent kinetic energy (TKE) reached the peak values of 0.214 m/s and 5.28 m²/s² when MSO number was four and MSO height was 1.05 m. Meanwhile, the disturbance of the spiral flow field among parallel columns are minimum, and microalgae light/dark cycle frequency was 33.3% higher than that of conventional bubble column photobioreactor. Therefore, the biomass yield and CO₂ fixation rate of microalgae increased by 81.5% and 100.5%, respectively.

Using green alga Haematococcus pluvialis for astaxanthin and lipid co-production: Advances and outlook

Astaxanthin is one of the secondary carotenoids involved in mediating abiotic stress of microalgae. As an important antioxidant and nutraceutical compound, astaxanthin is widely applied in dietary supplements and cosmetic ingredients. However, most astaxanthin in the market is chemically synthesized, which are structurally heterogeneous and inefficient for biological uptake. Astaxanthin refinery from Haematococcus pluvialis is now a growing industrial sector. H. pluvialis can accumulate astaxanthin to ∼5% of dry weight. As productivity is a key metric to evaluate the production feasibility, understanding the biological mechanisms of astaxanthin accumulation is beneficial for further production optimization. In this review, the biosynthesis mechanism of astaxanthin and production strategies are summarized. The current research on enhancing astaxanthin accumulation and the potential joint-production of astaxanthin with lipids was also discussed. It is conceivable that with further improvement on the productivity of astaxanthin and by-products, the algal-derived astaxanthin would be more accessible to low-profit applications.

Boosting photo-biochemical conversion and carbon dioxide bio-fixation of Chlorella vulgaris in an optimized photobioreactor with airfoil-shaped deflectors

Aiming at ameliorating the poor hydrodynamic regimes and uneven light distribution in the conventional airlift flat-plate photobioreactor (AFP-PBR), a novel PBR with static airfoil-shaped deflectors (ASD-PBR) is proposed in this study to boost the microalgal biomass manipulation and hence the photo-biochemical conversion. The ASD module accelerated the circulation of microalgal suspension from the center to two sides with the help of bubbling so that the microalgal cells got more opportunities to access the light source. Compared with the control PBR, the solution velocity along the incident light direction increased by 114.8% in the newly-proposed ASD-PBR. Furthermore, the ASD module also served as a static mixer, which resulted in an increment of 11.5% in mass transfer coefficient and a decrement of 21.4% in mixing time. The amended hydrodynamic characteristics eventually contributed to an improvement of 18.3% and 10.9% in the maximum algal biomass yield and CO₂ fixation rate, respectively.

In Situ Quantification of Polyhydroxybutyrate in Photobioreactor Cultivations of Synechocystis sp. Using an Ultrasound-Enhanced ATR-FTIR Spectroscopy Probe

Polyhydroxybutyrate (PHB) is a very promising alternative to most petroleum-based plastics with the huge advantage of biodegradability. Biotechnological production processes utilizing cyanobacteria as sustainable source of PHB require fast in situ process analytical technology (PAT) tools for sophisticated process monitoring. Spectroscopic probes supported by ultrasound particle traps provide a powerful technology for in-line, nondestructive, and real-time process analytics in photobioreactors. This work shows the great potential of using ultrasound particle manipulation to improve spectroscopic attenuated total reflection Fourier-transformed mid-infrared (ATR-FTIR) spectra as a monitoring tool for PHB production processes in photobioreactors.

Progress toward a bicarbonate-based microalgae production system

Commercial applications of microalgae for biochemicals and fuels are hampered by their high production costs, and the use of conventional carbon supplies is a key reason. Bicarbonate has been proposed as an alternative carbon source due to its potential advantages in lower carbon supply costs, convenience for photobioreactor development, biomass harvesting, and labor and energy savings. We review recent progress in bicarbonate-based microalgae cultivation, which validated previous assumptions, suggested further advantages, and demonstrated potential to significantly reduce production cost. Future research should focus on improving production efficiency and reducing energy inputs, including optimizing photobioreactor design, comprehensive utilization of natural power, and automation in production systems.

Enhancing CO2 photo-biochemical conversion in a newly-designed attached photobioreactor characterized by stacked horizontal planar waveguide modules

Aiming at alleviating the adverse effects on attached microalgae biofilm growth caused by heterogeneous spatial light distributions within the attached cultivation photobioreactors (PBRs), an innovative PBR integrated with stacked horizontal planar waveguide modules (SHPW-PBR) was proposed in this work. Different from the conventional PBR, the emergent light from the external LED light bars were guided and evenly redistributed within the SHPW-PBR by the planar waveguides and hence provided light energy for microalgae cells photoautotrophic growth. In comparison with the control PBR, the average light intensity illuminating the attached Chlorella vulgaris biofilm in the SHPW-PBR was elevated by 204.11% and contributed to a 145.20% improvement on areal C. vulgaris biofilm production. Thereafter, responses of attached C. vulgaris biofilm growth in the SHPW-PBR to various light intensities were evaluated and the maximum areal C. vulgaris biofilm density reached 90.43 g m^-2 under the light intensity of 136 μmol m^-2 s^-1 after 9 days cultivation. Furthermore, the SHPW-PBR can be easily scaled-up by increasing the quantity of the stacked planar waveguide modules and thus shows great potential in biofilm-based biomass production.

Synergistic effect of growth conditions and organic carbon sources for improving biomass production and biodiesel quality by the microalga Choricystis minor var. minor

In the search for microalgae species with potential for biodiesel production, Choricystis minor var. minor has been seen as a promising source of biomass due to its high lipid content and the satisfactory characteristics of its fatty acid methyl esters (FAMEs). For this reason, the objective of this study was to investigate the synergistic effect of growth conditions and organic carbon sources on cultivation of this microalga. To do so, experimental cultivations were conducted in photoautotrophic, heterotrophic and mixotrophic metabolisms using glucose, fructose, glycerol or sucrose - in growth conditions that use organic carbon. Thus, growth parameters of the cultures were evaluated and at the end of the cultivations, FAMEs yield and profile were determined by gas chromatography, the efficiency of carbon conversion into biomass was evaluated and a microbial analysis was conducted. Regarding growth conditions, the findings have confirmed that, regardless of the organic carbon source used, the heterotrophic and mixotrophic metabolisms can present advantages over the photoautotrophic one. In addition, biomass production was higher with the use of glucose than with other organic carbon sources, regardless of growth condition (heterotrophic or mixotrophic). Moreover, cultivations with the addition of CO₂ have converted carbon into biomass less efficiently. On the other hand, photoautotrophic cultures presented the lowest bacterial load. In comparison to photoautotrophic and mixotrophic, heterotrophic cultures have led to lower FAMEs content and higher yields of unsaturated fatty acids. The most satisfactory FAMEs profile for biodiesel production was obtained with mixotrophic growth using fructose.

Thermoresponsive Surfaces Grafted by Shrinkable Hydrogel Poly(N-isopropylacrylamide) for Controlling Microalgae Cells Adhesion during Biofilm Cultivation

Microalgae is a promising candidate for reducing greenhouse gas and producing renewable biofuels. For microalgae biofilm cultivation, a strong adhesion ability of microalgae cells onto the surface is a prerequisite to resist the fluid shear stress, while strong adhesion is not of benefit to the biofilm harvesting process. To solve this dilemma, a thermoresponsive surface (TMRS) with lower critical solution temperature of 33 °C was made by grafting N-isopropylacrylamide onto a silicate glass slide. The wettability of the TMRS changed from hydrophilic (contact angle of 59.4°) to hydrophobic (contact angle of 91.6°) when the temperature rose from 15 to 35 °C, resulting in the increase of adhesion energy of the TMRS to Chlorella vulgaris cells by 135.6%. The experiments showed that the cells were more likely to attach onto the TMRS at the higher temperature of 35 °C owing to the surface microstructures generated by the hydrogel layer shrinkage, which is similar in size to the microalgae cells. And the cell coverage rate on TMRS increased by 32% compared to the original glass surface. Conversely, the cells separate easily from the TMRS at a lower temperature of 15 °C, and the cell adhesion density was reduced by 19% due to hydrogel layer swelling to a relatively flat surface.

Orange light spectra filtered through transparent colored polyvinyl chloride sheet enhanced pigment content and growth of Arthrospira cells

Microalgae are significantly affected by the spectra composition with various wavelengths. The development of light harvesting pigments can be controlled with specific wavelength of filtered light received by microalgae. Coverage of open raceway pond using transparent colored polyvinyl chloride sheets (PVCS) to filter light spectra, was assessed for the capacity to enhance biomass growth rate. Results showed that orange PVCS filtered light spectra at wavelengths from 480 to 665 nm, increased biomass dry weight (3.3 g/L) by 61% compared with control condition (white PVCS = 350-750 nm). Light spectra filtered through orange PVCS were more easily absorbed by the light harvesting pigment protein complex (phycobilisome) of Arthrospira platensis cells and subsequently transferred to intracellular photosynthesis reaction centers. Therefore, A. platensis cells cultivated with light spectra filtered through orange PVCS contained 62.7 mg/L chlorophyll-a and 23.5 mg/L carotenoid, which were 40% and 29% higher than control condition (with white PVCS).

Enhancing microalgal biomass productivity with an optimized flow field generated by double paddlewheels in a flat plate photoreactor with CO2 aeration based on numerical simulation

Computational fluid dynamics were used to analyze the flash light effect and CO₂ bubble behavior in an optimized flow field generated by double paddlewheels in a flat plate photoreactor to enhance microalgal biomass productivity. The increased D/w ratio significantly enhanced the average turbulent kinetic energy and flash cycle frequency. However, the effects became weak when the D/w ratio was over 0.67. Appliance of double paddlewheels increased flash cycle frequency from 0.035 to 0.121 Hz and increased light time ratio from 8.3% to 31.5%. Meanwhile, the bubble dynamic behavior was characterized using population balance model. The average bubble size reduced by 24.4% and the bubble rising velocity reduced by 10.6%, which facilitated CO₂ mixing and mass transfer in microalgal solution. Therefore, biomass accumulation of microalgae Chlorella in the photoreactor with double paddlewheels increased by 62.3% under 15% CO₂.

Simulation of a Novel Tubular Microalgae Photobioreactor with Aerated Tangent Inner Tubes: Improvements in Mixing Performance and Flashing-Light Effects

At present, large-scale and high-efficiency microalgal cultivation is the key to realizing the technology for carbon capture and storage (CCS) and bioresource recovery. Meanwhile, tubular photobioreactors (PBRs) have great potential for microalgal cultivation due to their high productivity. To improve the mixing performance and flashing-light effect, a novel tube PBR with the inner tube tangential to the outer tube was developed, whose radial aeration pores are situated along the length of the inner tube. The direction of aeration, aeration rate, light/dark cycle period (L/D), light-time ratio, average turbulent kinetic energy (TKE), and degree of synergy between the velocity and direction of the light field in the PBR were optimized by a computational fluid dynamics (CFD) simulation and field synergy theory. The results show that a downwards aeration direction of 30° and an aeration rate of 0.7 vvm are the most conducive to reducing the dead zone and improving the light/dark cycle frequency. Compared to the concentric double-tube PBR, the light/dark cycle frequency and light time of the tangent double-tube PBR increased by 78.2% and 36.2% to 1.8 Hz and 47.8%, respectively, and the TKE was enhanced by 48.1% from 54 to 80 cm²·s⁻². Meanwhile, field synergy theory can be extended and applied to the design of tubular microalgae PBRs, and the average synergy of the light and velocity gradients across the cross-section increased by 38% to 0.69. The tangential inner tube aeration structure generated symmetrical vertical vortices between the light and dark areas in the PBR, which significantly improved the mixing performance and flashing-light effect. This novel design can provide a more suitable microenvironment for microalgal cultivation and is promising for bioresource recovery applications and improving the yield of microalgae.

Scaling-up of Haematococcus pluvialis production in stirred tank photobioreactor

The objective of this study was to evaluate three most common scale-up criteria for Haematococcus pluvialis production from cultivation bottles to 2 and 10 L of stirred tank PBRs. Constant volumetric power input (P/V) was found to be the most suitable criterion for H. pluvialis production. Total carotenoid amount per biomass concentration in 2 L and 10 L stirred tank PBRs were determined to be 4.57 mg/g and 4.77 mg/g, respectively. Antioxidant activity of total carotenoids extracted from H. pluvialis was also higher at constant P/V criterion where 46.91% inhibition rate with a total phenolic content of 11.76 mg gallic acid/L was achieved. Obtained results could be used to expand the bioproduction of H. pluvialis and its extracts in commercial scale.

Microalgae carbon fixation integrated with organic matters recycling from soybean wastewater: Effect of pH on the performance of hybrid system

Microalgae have been considered as promising alternative for CO2 fixation and wastewater purification. In our previous work, a hybrid microalgae CO2 fixation concept has been put forward, which initially used carbonate solution absorb CO2, and then provided obtained bicarbonate as nutrition for microalgae growth to avoid the challenge of low CO2 solubility and carbon fixation efficiency in the conventional process. In this work, the proposed hybrid system was further intensified via integrating soybean wastewater nutrition removal with bicarbonate-carbon (NH4HCO3 and KHCO3) conversion. The investigation results indicated that the maximum biomass productivity (0.74 g L-1) and carbon bioconversion efficiency (46.9%) were achieved in low-NH4HCO3 concentration system with pH adjusted to 7. pH adjustment of different bicarbonate systems also enhanced total nitrogen (TN), total phosphorus (TP) and chemical oxygen demand (COD) removal efficiency up to 87.5%, 99.5% and 77.6%, respectively. In addition, maximum neutral lipid (14.4 mg L-1·d-1) and polysaccharide (14.5 mg L-1·d-1) productivities could be obtained in the KHCO3 systems, while higher crude protein productivity (48.1 mg L-1·d-1) was yielded in the NH4HCO3 systems.

Biodiesel production from heterotrophic oleaginous microalga Thraustochytrium sp. BM2 with enhanced lipid accumulation using crude glycerol as alternative carbon source

Aiming to improve the economy and sustainability of biodiesel production, the scale-up of lipid production by heterotrophic Thraustochytrium sp. BM2 utilizing crude glycerol as a low cost carbon source was optimized in stirred tank fermenter. The issues of impurities such as excess ions, methanol, soap and other organic impurities as well as different pretreatment techniques were explored and tackled for industrial application of crude glycerol as carbon source. For process engineering strategies to enhance lipid production, semi-batch operation outperformed fed-batch cultivation and achieved higher lipid yield and overall lipid productivity primarily due to shorter fermentation time. The two-step esterification/transesterification method achieved high fatty acid methyl ester (FAME) conversion rate up to 91.8%, which was two to three folds higher compared with the one-step process.

Effect of different nitrogen ratio on the performance of CO2 absorption and microalgae conversion (CAMC) hybrid system

CO2 absorption hybrid with microalgae conversion (CAMC) could be a promising alternative for the conventional CO2 capture technologies. The hybrid process could avoid the challenges of thermal energy consumption in the conventional desorption process and nutrition consumption in the typical algae cultivation process. In this work, the influence of different nitrogen ratio (NH4HCO3:NaNO3) on the performance of the proposed hybrid CAMC process was investigated. Experimental results indicated that adding NH4HCO3 into cultivation solution could promote Spirulina platensis growth. When the ratio of NH4HCO3 and NaNO3 was set at 1:4, carbon utilization efficiency of the hybrid process could achieve 40.45%, which was higher than the conventional microalgae CO2 fixation processes (around 10%-30%). In addition, carbon sequestration capacity increased to 178.46 mg/L/d. It could be observed that CO2 absorption-microalgae conversion (CAMC) hybrid system has the potential for cost-effective CO2 capture and utilization.

Highly efficient reverse osmosis concentrate remediation by microalgae for biolipid production assisted with electrooxidation

Phytoremediation of reverse osmosis concentrate (ROC) with microalgae can simultaneously achieve multi-functions of ROC treatment, CO₂ mitigation and microalgae biolipid production. But the performances are usually inhibited by high free ammonia nitrogen (FAN) concentration and chromaticity of ROC. To offset these negative effects, an integrated technique including electrooxidation pretreatment and Chlorella vulgaris remediation was proposed, in which the ROC was first pretreated with electrooxidation to decrease FAN and chromaticity, and then the oxidized ROC was remediated with microalgae to reclaim nutrients and produce biolipid. Results showed that FAN was sharply reduced from 53.0 mg N/L to 13.9 mg N/L and chromaticity was decreased from 1600 to 100 Pt-Co via electrooxidation. Possible reaction mechanism of nutrients removal was discussed via electron mass balance. Explanation on chromaticity decrease was revealed by analyzing humic acid conversion path with fluorescence characteristics. During microalgae remediation process, nutrients removal rate, microalgae biomass concentration and lipid yield were effectively enhanced in electrooxidized ROC. Energy balance analysis indicated that microalge lipid energy under current density of 3.25 mA/cm² basically compensated total input energy despite ROC sterilization. This work provided a promising strategy for large-scale ROC treatment and microalgae biolipid production.

A novel porous nickel-foam filled CO2 absorptive photobioreactor system to promote CO2 conversion by microalgal biomass

In order to solve problems associated with a short residence time and low conversion efficiency when CO₂ gas is aerated directly into raceway ponds, a novel porous nickel-foam filled CO₂ absorptive photobioreactor system was developed to promote CO₂ conversion to NaHCO₃ in a short time to improve photosynthesis of microalgal cells. Numerical simulation showed that the porous nickel-foam promoted the Na₂CO₃ solution radial velocity and CO₂ volume fraction in the CO₂ absorption reactor, which enhanced the reaction rate of CO₂ gas and soluble Na₂CO₃. The conversion efficiency of CO₂ gas to soluble NaHCO₃ gradually increased with an increasing nickel-foam pore diameter and a decreasing CO₂ gas outflow rate, while it first increased and then decreased with an increasing relative nickel-foam height in the CO₂ absorption reactor. The conversion efficiency from soluble NaHCO₃ to microalgal biomass first increased and then decreased with an increasing nickel-foam pore diameter (peaking at 2 mm) and relative height (peaking at 0.24); and CO₂ gas outflow rate (peaking at 2 L/min). The chlorophyll fluorescence measurements showed that a sufficient HCO₃^- supply promoted the quantum ratio used for electron transfer (from 0.19 to 0.23) and the maximum photochemical efficiency (from 0.48 to 0.52), resulting in an increased biomass growth rate (by 1.1 times) when the nickel-foam pore diameter increased from 0.1 to 2 mm.

Stabilized and Immobilized Carbonic Anhydrase on Electrospun Nanofibers for Enzymatic CO2 Conversion and Utilization in Expedited Microalgal Growth

Carbonic anhydrases convert CO₂ to bicarbonate at a high turnover rate up to 10⁶ s^-1, but their actual applications in CO₂ conversion processes are hampered by their poor stability. This study reports highly loaded and stabilized bovine carbonic anhydrase (bCA) upon being immobilized onto electrospun polymer nanofibers in the form of enzyme precipitate coating (EPC). The EPC protocol, consisting of enzyme covalent attachment, precipitation, and cross-linking, maintained 65.3% of initial activity even after being incubated in aqueous solution at room temperature under shaking at 200 rpm for 868 days. EPC also showed strong resistance to the treatment of the metal chelation agent, ethylenediaminetetraacetic acid, and molecular dynamic simulation was carried out to elucidate the prevention of metal leaching from the active site of bCA upon being cross-linked in the form of EPC. Highly stable EPC with high bCA loading was employed for the conversion of bubbling CO₂ to bicarbonate, and the bicarbonate solution was utilized as a carbon source for expedited microalgae growth in a separate bioreactor. The addition of EPC in the bubbling CO₂ reactor resulted in 134 and 231% accelerated microalgae growths compared to the controls with and without 25 mM sodium bicarbonate, respectively. EPC with high enzyme loading and unprecedentedly successful stabilization of enzyme stability has a great potential to be used for the development of various enzyme-mediated CO₂ conversion and utilization technologies.