Outdoor cultivation of Chlorella sorokiniana in third generation biorefinery: Resource savings through medium recycling

Biochemical wastewater from landfill leachate pretreated by microalgae achieving algae's self-reliant cultivation in full wastewater-recycling chain with desirable lipid productivity

Heightened awareness of additional pretreatment for wastewater, has driven studies towards building a full wastewater-recycling chain wherein the wastewater pretreatment is performed by microalgae themselves. We applied biochemical wastewater from landfill leachate with added K₂HPO₄ (BWLL + P) directly to microalgal cultivation. The results showed that the pretreatment provided by the 1st cultivation reduced suspended solids by nearly half, greatly boosting microalgal growth, which thus yielded 1.06 g/L of dry mass and 87.06 mg/L·d of biomass productivity. From the 2nd to the 4th cultivation, lipid accumulation in BWLL + P was 1.12-1.27 times and 1.95-2.36 times higher than in BG11 and BWLL, respectively, mainly attributed to the comfortable environment engendered by the microalgal pretreatment and the organic carbon in the wastewater. Strikingly, the biodiesel production fed with BWLL + P could save 99% of the cost compared with in BG11. In combination, our pioneering full wastewater-recycling chain achieved microalgae's self-reliant cultivation, with wastewater nourishment.

Pilot-scale cultivation of Chlorella sorokiniana FZU60 with a mixotrophy/photoautotrophy two-stage strategy for efficient lutein production

Chlorella sorokiniana FZU60, a lutein-enriching microalga, was cultivated in 50 L column photobioreactor to evaluate its potential for lutein production. Initial cell concentration, phosphate concentration and aeration rate were optimized, and results showed that optimal conditions of these three parameters were 0.10 g/L, 0.06 g/L and 0.02 vvm (2.5% CO₂), respectively. In addition, a novel two-stage strategy was successfully developed, in which algae were firstly cultivated under fed-batch mixotrophic condition to achieve high biomass concentration, and then shifted to photoautotrophic condition for enhancing lutein accumulation. Moreover, dissolved oxygen was found to be an efficient indicator of acetate depletion in fed-batch stage. The obtained lutein content, production and productivity reached 9.51 mg/g, 33.55 mg/L and 4.67 mg/L/d, respectively, which were greater than those reported in other pilot-scale studies. This proposed strategy provided a cost-effective approach for high-efficient microalgae-based lutein production at pilot-scale, indicating great potential for commercial production.