Anaerobic degradation of digestate based hydrothermal carbonization products in a continuous hybrid fixed bed anaerobic filter

Anaerobic digestion of process water from hydrothermal treatment processes: a review of inhibitors and detoxification approaches

Integrating hydrothermal treatment processes and anaerobic digestion (AD) is promising for maximizing resource recovery from biomass and organic waste. The process water generated during hydrothermal treatment contains high concentrations of organic matter, which can be converted into biogas using AD. However, process water also contains various compounds that inhibit the AD process. Fingerprinting these inhibitors and identifying suitable mitigation strategies and detoxification methods is necessary to optimize the integration of these two technologies. By examining the existing literature, we were able to: (1) compare the methane yields and organics removal efficiency during AD of various hydrothermal treatment process water; (2) catalog the main AD inhibitors found in hydrothermal treatment process water; (3) identify recalcitrant components limiting AD performance; and (4) evaluate approaches to detoxify specific inhibitors and degrade recalcitrant components. Common inhibitors in process water are organic acids (at high concentrations), total ammonia nitrogen (TAN), oxygenated organics, and N-heterocyclic compounds. Feedstock composition is the primary determinant of organic acid and TAN formation (carbohydrates-rich and protein-rich feedstocks, respectively). In contrast, processing conditions (e.g., temperature, pressure, reaction duration) influence the formation extent of oxygenated organics and N-heterocyclic compounds. Struvite precipitation and zeolite adsorption are the most widely used approaches to eliminate TAN inhibition. In contrast, powdered and granular activated carbon and ozonation are the preferred methods to remove toxic substances before AD treatment. Currently, ozonation is the most effective approach to reduce the toxicity and recalcitrance of N and O-heterocyclic compounds during AD. Microaeration methods, which disrupt the AD microbiome less than ozone, might be more practical for nitrifying TAN and degrading recalcitrant compounds, but further research in this area is necessary.

Study of two approaches for the process water management from hydrothermal carbonization of swine manure: Anaerobic treatment and nutrient recovery

Hydrothermal carbonization (HTC) is a promising alternative to transform biomass waste into a solid carbonaceous material (hydrochar) and a process water with potential for material and energy recovery. In this study, two alternatives for process water treatment by conventional and acid-assisted HTC of swine manure are discussed. Process water from conventional HTC at 180 °C showed high biodegradability (55% COD removal) and methane production (∼290 mL STP CH4 g-1 CODadded) and the treatment in an upflow anaerobic sludge blanket reactor allowed obtaining a high methane production yield (1.3 L CH4 L-1 d-1) and COD removal (∼70%). The analysis of the microbiota showed a high concentration of Synergistota and Firmicutes phyla, with high degradation of organic nitrogen-containing organic compounds. Acid-assisted HTC proved to be a viable option for nutrient recovery (migration of 83% of the P to the process water), which allowed obtaining a solid salt by chemical precipitation with Mg(OH)2 (NPK of 4/4/0.4) and MgCl2 (NPK 8/17/0.5), with a negligible content of heavy metals. The characteristics of the precipitated solid complied with the requirements of European Regulation (2019)/1009 for fertilizers and amendments in agricultural soils, being a suitable alternative for the recycling of nutrients from wastes.

Energy generation from bioelectrochemical techniques: Concepts, reactor configurations and modeling approaches

The process industries play a significant role in boosting the economy of any nation. However, poor management in several industries has been posing worrisome threats to an environment that was previously immaculate. As a result, the untreated waste and wastewater discarded by many industries contain abundant organic matter and other toxic chemicals. It is more likely that they disrupt the proper functioning of the water bodies by perturbing the sustenance of many species of flora and fauna occupying the different trophic levels. The simultaneous threats to human health and the environment, as well as the global energy problem, have encouraged a number of nations to work on the development of renewable energy sources. Hence, bioelectrochemical systems (BESs) have attracted the attention of several stakeholders throughout the world on many counts. The bioelectricity generated from BESs has been recognized as a clean fuel. Besides, this technology has advantages such as the direct conversion of substrate to electricity, and efficient operation at ambient and even low temperatures. An overview of the BESs, its important operating parameters, bioremediation of industrial waste and wastewaters, biodegradation kinetics, and artificial neural network (ANN) modeling to describe substrate removal/elimination and energy production of the BESs are discussed. When considering the potential for use in the industrial sector, certain technical issues of BES design and the principal microorganisms/biocatalysts involved in the degradation of waste are also highlighted in this review.

Inhibition insights of hydrothermal liquid digestate in anaerobic digestion: Impact on organics conversion and inhibitor degradation

Hydrothermal liquid digestate has been widely accepted as a substrate in anaerobic digestion (AD) for energy recovery. However, the potential negative impacts of hydrothermal liquid digestate on AD remain unclear. In this study, the organic biodegradability of hydrothermal liquid digestate produced from hydrothermal treatment (HTT) at different temperatures was analyzed, and the formation and degradation process of potential inhibitory substances were discussed. Results demonstrated that the AD lag phase of hydrothermal liquid digestate increased from 3 days at raw liquid digestate to 5-21 days. When the HTT temperature reached 220 °C, the methane yield decreased by 48%, and more than 71% of the organics in the hydrothermal liquid digestate were not utilized by AD. Biorefractory substances, such as fulvic and humic acids, accumulate in the hydrothermal liquid digestate. Potential inhibitory substances from Maillard reactions mainly affect the methanogenesis of AD. Most inhibitory substances were degraded within 7-22 days, with the degradation rate following the order of pyrroles > pyrazines > ketones > imidazoles > indoles. The AD community structure and methane conversion were partially re-established after most inhibitory substances were degraded. This study provides valuable information on eliminating the potential negative effects of hydrothermal liquid digestate on AD.

Digestate-derived carbonized char and activated carbon: Application perspective

The flourishment of anaerobic digestion (AD) on waste treatment emphasizes the importance of digestate valorization, which plays an essential role in determining the benefits provided by the AD process. The perception of digestate gradually shifts from waste to products to realize the concept of circular economy and maximize the benefits of digestate valorization. This review first outlined the current status of digestate valorization, focusing on thermal-chemical methods. The novel valorization methods were then summarized from the recent research, illustrating prospects for digestate valorization. Limits and perspectives are finally addressed. Methods for preparing digestate-derived activated carbon and impurity effects were elucidated. Inherent mineral content/inorganic impurity could be a niche for downstream use. High surface area and well-developed pore structure are essential for satisfying downstream use performance, but they are not the only factors. Digestate char applications other than use as an energy fuel are suggested.

Anaerobic recalcitrance in wastewater treatment: A review

Anaerobic treatment is applied as an alternative to traditional aerobic treatment for recalcitrant compound degradation. This review highlighted the recalcitrant compounds in wastewaters and their pathways under aerobic and anaerobic conditions. Forty-one recalcitrant compounds commonly found in wastewater along with associated anaerobic removal performance were summarized from current research. Anaerobic degradability of wastewater could not be appropriately evaluated by BOD/COD ratio, which should only be suitable for determining aerobic degradability. Recalcitrant wastewaters with a low BOD/COD ratio may be handled by anaerobic treatments after the adaption and provision of sufficient electron donors. Novel indicator characterizing the anaerobic recalcitrance of wastewater is called for, essential for emergent needs to resource recovery from high-strength recalcitrant wastewater for fulfilling appeals of circular bioeconomy of modern societies.

Recent advances in biogas production using Agro-Industrial Waste: A comprehensive review outlook of Techno-Economic analysis

Agrowaste sources can be utilized to produce biogas by anaerobic digestion reaction. Fossil fuels have damaged the environment, while the biogas rectifies the issues related to the environment and climate change problems. Techno-economic analysis of biogas production is followed by nutrient recycling, reducing the greenhouse gas level, biorefinery purpose, and global warming effect. In addition, biogas production is mediated by different metabolic reactions, the usage of different microorganisms, purification process, upgrading process and removal of CO₂ from the gas mixture techniques. This review focuses on pre-treatment, usage of waste, production methods and application besides summarizing recent advancements in biogas production. Economical, technical, environmental properties and factors affecting biogas production as well as the future perspective of bioenergy are highlighted in the review. Among all agro-industrial wastes, sugarcane straw produced 94% of the biogas. In the future, to overcome all the problems related to biogas production and modify the production process.

Hydrochar and hydrochar co-compost from OFMSW digestate for soil application: 1. production and chemical characterization

The best available technique (BAT) for managing the organic fraction of municipal solid waste (OFMSW) is represented by anaerobic digestion (AD) and subsequent composting. This research explored a new industrial model in the framework of the C2Land international project, with the insertion of hydrothermal carbonization (HTC) as a post-treatment for OFMSW digestate. The reaction was set for 3 h at three different temperatures (180 ÷ 220 °C); the wet solid hydrochar obtained after filtration was then co-composted with greenery waste as a bulking agent and untreated OFMSW digestate in four different proportions in bench-scale bioreactors. The hydrochars and the hydrochar co-composts were suitable for agro-industrial applications, while the HTC liquors were tested in biochemical methane potential (BMP) for internal recirculation to AD. The scenarios proposed can be beneficial for plant enhancement and increased biogas production. This study reports results connected to the production phase. Mass balances confirmed that, during HTC, phosphorus precipitated into the solid products, organic nitrogen partially mineralized into ammonium, and oxidizable organic matter solubilized. The selected hydrochar obtained at 200 °C had mean (dry) solid, liquid, and gaseous yields equal to 77, 20, and 3 %_db, respectively. The dynamic respirometric index (DRI) confirmed that the reproduced BAT for the composting process was effective in producing high-quality hydrochar co-composts in terms of biological stability. The BMP tests on HTC liquors showed some inhibitory effects, suggesting the need for future studies with inoculum adaptation and co-digestion, to dilute toxic compounds and enhance biogas production. Part 2 of this study describes the agro-environmental properties of hydrochars and hydrochar co-composts, including the beneficial effect of composting on hydrochars phytotoxicity.

Energy Analysis of an Integrated Plant: Fluidized Bed Steam Gasification of Hydrothermally Treated Biomass Coupled to Solid Oxide Fuel Cells

An innovative process based on hydrothermal carbonization, gasification, and solid oxide fuel cells (SOFCs) technologies was developed using a commercial process simulation software called ASPEN Plus. The object of this work is to study plant efficiency under various operating conditions. The hydrothermal pre-treatment (HTC) at 200 and 250 °C was modelled as a black box based on the experimental results. The gasifier was modelled as a single reactor vessel with both the fluidized bed steam gasification of solid fuel and the hot gas cleaning system. The SOFC was modelled as a simple grey box with the ASPEN Plus blocks. The effect of HTC temperature and steam/carbon (S/C) ratio on the syngas composition and yield and plant efficiency was studied. The results show that the gasification of hydrochar obtained at 200 °C with S/C ratio of 0.6 gives the best results, namely an energy output of SOFC equal to 1.81 kW/kgBiomass, and overall process efficiency of 36%.

Semi-continuous anaerobic digestion of mixed wastewater sludge with biochar addition

This work analysed the effects of Biochar (BC) addition to the Anaerobic digestion (AD) of wastewater Mixed sludge (MS) in semi-continuous mode. A 3 L digester was operated at 37 °C for 100 days, feeding MS collected every three weeks in the same wastewater treatment plant, and 10 g L^-1 of BC. The average performance of MS digestion (biogas 188 NmL d^-1, 68% methane) improved in presence of BC (biogas 244 NmL d^-1, 69% methane). According to the results of the multiple linear regression analysis performed on the experimental data, the 79% variation of the soluble COD in the MS was the driving factor for the 38% increase of biogas and methane yields. In conclusion, in the considered experimental conditions, the variability of the substrate's composition was the key factor driving the performances of the AD of MS, independently of the addition of BC.

Hydrochar derived from municipal sludge through hydrothermal processing: A critical review on its formation, characterization, and valorization

Additional options for the sustainable treatment of municipal sludge are required due to the significant amounts of sludge, high levels of nutrients (e.g., C, N, and P), and trace constituents it contains. Hydrothermal processing of municipal sludge has recently been recognized as a promising technology to efficiently reduce waste volume, recover bioenergy, destroy organic contaminants, and eliminate pathogens. However, a considerable amount of solid residue, called hydrochar, could remain after hydrothermal treatment. This hydrochar can contain abundant amounts of energy (with a higher heating value up to 24 MJ/kg, dry basis), nutrients, and trace elements, as well as surface functional groups. The valorization of sludge-derived hydrochar can facilitate the development and application of hydrothermal technologies. This review summarizes the formation pathways from municipal sludge to hydrochar, specifically, the impact of hydrothermal conditions on reaction mechanisms and product distribution. Moreover, this study comprehensively encapsulates the described characteristics of hydrochar produced under a wide range of conditions: Yield, energy density, physicochemical properties, elemental distribution, contaminants of concern, surface functionality, and morphology. More importantly, this review compares and evaluates the current state of applications of hydrochar: Energy production, agricultural application, adsorption, heterogeneous catalysis, and nutrient recovery. Ultimately, along with the identified challenges and prospects of valorization approaches for sludge-derived hydrochar, conceptual designs of sustainable municipal sludge management are proposed.