Co-digestion of sewage sludge and food waste in a wastewater treatment plant based on mainstream anaerobic membrane bioreactor technology: A techno-economic evaluation

The most important technologies and highlights for biogas production worldwide

Bioenergy or green fuel has been considered the fuel of the future for being a type of renewable energy that contributes to the preservation of the environment as it helps to reduce greenhouse gas emissions. In this way, biogas offers a potential alternative to fossil fuels from anaerobic digestion (AD) bioprocess, which allows the action of several microorganisms in the transformation of substrates into biogas and secondary bioproducts. Over the years, researchers have discussed that low yields in AD are associated with different factors such as type of wastewater, reactor configuration, substrate concentration, temperature, organic loading rates, and biomass concentration inside of the reactor. In this way, to better conduct the AD, studies point to the reactor configuration as one of the factors in the determination of high biogas production for a long period. Understanding and knowing the type of reactor and how the parameters such as biomass accumulation and immobilization, pH, or temperature occur in the system would provide information and can help to improve the bioenergy production in different systems. Moreover, research opportunities about different technologies are essential for the anaerobic digestion of many substrates and the stability of interest production. Thus, this type of scientific study gives a broad overview of the principal systems used in the AD process and information about the circular economy in the production of biogas in the world. Important considerations are highlighted.Implication of Statement: The review paper provides information about the scenario of biogas in the world state-of-art and the biogas production from AD. Afterwards, an extensive analysis of different and principal types of reactors applied to the AD process, aimed at presenting an overview of the advantages and disadvantages of each configuration intending to gain new insights to improve traditional reactors or propose novel ones. This article enables us to have a perspective about the different technologies available and about new alternatives from an operational point of view for bioenergy from AD, not only in bench studies or pilot scale studies but also at an industrial level. Thus, this type of scientific study gives a broad overview of the principal systems used in the AD process and information about the circular economy in the production of biogas in the world.

Life Cycle Assessment of sewage sludge mono-digestion and co-digestion with the organic fraction of municipal solid waste at a wastewater treatment plant

Wastewater treatment plants (WWTPs) aim to increase energy independence by intensifying biogas production. The study involved Life Cycle Assessment (LCA) comparing sewage sludge (SS) anaerobic co-digestion (AcD) with the organic fraction of municipal solid waste (OFMSW) at WWTP against SS anaerobic mono-digestion (AD). The LCA was based on the authors' research showing that methane production related to wet mass in AcD was higher than in AD by 86.4, 225.8, and 354.3 % for SS:OFMSW mixing ratios of 75:25, 50:50, and 25:75, respectively. The LCA was conducted for 1 kWh of biogas energy produced at a WWTP and included two subsystems: energy production (AD/AcD and CHP) and associated digestate management (drying, incineration with energy reuse, residual landfilling). CML-IA baseline 2013 and Recipe 2016 Midpoint (H) LCIA methodologies indicated the environmental impacts on abiotic depletion - fossil fuels (fossil resource scarcity), global warming, human toxicity (non-carcinogenic), freshwater, and marine aquatic ecotoxicity. AD of SS in all categories was characterized by the highest impact. The impact decreased with an increase in the OFMSW rate. Both methodologies showed a significant impact of AD and AcD on global warming, which indicated the need for the determination of the carbon footprint (CF) of 1kWh biogas energy production (gCO2 kWh-1) at WWTP, using IPCC 2021 GWP100 (incl. CO2 uptake). The CF was the highest for biogas energy production in SS AD (1509 gCO2 kWh-1) and it decreased with the increase of OFMSW content in AcD (872-481 gCO2 kWh-1). This was also observed for the management of associated digestate. CF changed from 1508 gCO2 kWh-1 for SS AD to 396 gCO2 kWh-1 for SS: OFMSW mixing ratio of 25: 75 in AcD. The environmental burdens associated with biogas energy production and digestate management were equally significant. Finally, the formula for economic and ecological comparison of SS AD and AcD with OFMSW was proposed.

Enhanced digestion of sludge via co-digestion with food waste in a high-solid anaerobic membrane bioreactor: Performance evaluation and microbial response

A 15 L high-solid mesophilic AnMBR was operated for the digestion of food waste, primary sludge and excess sludge. The digestion performance was evaluated from the perspective of methane generation, permeate quality and organic reduction. Furthermore, the change in the microbial community was investigated by 16S rRNA gene analysis. The results showed that the introduction of sludge decreased the H2S levels in biogas compared with the mono-digestion of food waste and the co-digestion with food waste increased biogas and methane production compared with the mono-digestion of sludge. A substitution ratio of 25 % became a turning point of permeate composition and reaction rates. The energy recovery ratios of the mesophilic AnMBR were over 75 % based on stoichiometric analysis. In reaction kinetics analysis, hydrolysis as the first step of anaerobic digestion was found to be most influenced by the composition of the substrate. Finally, the microbial community structures were stable under tested conditions while the evolutionary relationships within the dominant phyla were observed. In the archaea community, Methanosaeta was the dominant methanogen regardless sludge ratio in the substrate.

A Critical Review of Data Science Applications in Resource Recovery and Carbon Capture from Organic Waste

Municipal and agricultural organic waste can be treated to recover energy, nutrients, and carbon through resource recovery and carbon capture (RRCC) technologies such as anaerobic digestion, struvite precipitation, and pyrolysis. Data science could benefit such technologies by improving their efficiency through data-driven process modeling along with reducing environmental and economic burdens via life cycle assessment (LCA) and techno-economic analysis (TEA), respectively. We critically reviewed 616 peer-reviewed articles on the use of data science in RRCC published during 2002-2022. Although applications of machine learning (ML) methods have drastically increased over time for modeling RRCC technologies, the reviewed studies exhibited significant knowledge gaps at various model development stages. In terms of sustainability, an increasing number of studies included LCA with TEA to quantify both environmental and economic impacts of RRCC. Integration of ML methods with LCA and TEA has the potential to cost-effectively investigate the trade-off between efficiency and sustainability of RRCC, although the literature lacked such integration of techniques. Therefore, we propose an integrated data science framework to inform efficient and sustainable RRCC from organic waste based on the review. Overall, the findings from this review can inform practitioners about the effective utilization of various data science methods for real-world implementation of RRCC technologies.

Environmental and economic evaluation of implementing membrane technologies and struvite crystallisation to recover nutrients from anaerobic digestion supernatant

The present study investigates the environmental and economic feasibility of implementing membrane technologies and struvite crystallisation (SC) for nutrient recovery from the anaerobic digestion supernatant. To this end, one scenario combining partial-nitritation/Anammox and SC was compared with three scenarios combining membrane technologies and SC. The combination of ultrafiltration, SC and liquid-liquid membrane contactor (LLMC) was the less environmentally impactful scenario. SC and LLMC were the most important environmental and economic contributors in those scenarios using membrane technologies. The economic evaluation illustrated that combining ultrafiltration, SC and LLMC (with or without reverse osmosis pre-concentration) featured the lowest net cost. The sensitivity analysis highlighted that the consumption of chemicals for nutrient recovery and the ammonium sulphate recovered had a large impact on environmental and economic balances. Overall, these results demonstrate that implementing membrane technologies and SC for nutrient recovery can improve the economic and environmental implications of future municipal wastewater treatment plants.

Strategies for enhancing the efficacy of anaerobic digestion of food industry wastewater: An insight into bioreactor types, challenges, and future scope

Food waste have become a growing concern worldwide with raising population and economic growth. Wastewater discharged from food industries contains many valuable and toxic components that have a negative impact on the ecological system. Large amounts of wastewater are discharged from the food industry, which necessitates the creation of effective technologies. Wastewater from the food industry can be seen as a rich source of energy and a primary source for generating valuable products. Waste disposal and resource recovery are sustainably valued by anaerobic digestion of wastewater from the food sector. The characteristics, composition, and nature of wastewater produced from various food sectors are elaborated upon in this review. An overview of the anaerobic digestion process for wastewater treatment in the food industry is included. Enhancement strategies for the anaerobic digestion process have been discussed in detail. In addition, various types of reactors utilized for performing anaerobic digestion is illustrated. Though anaerobic digestion process possesses advantages, the challenges and future scope are examined for improving the outcome.

Impact of Sidestream Pre-Treatment on Ammonia Recovery by Membrane Contactors: Experimental and Economic Evaluation

Membrane contactor is a promising technology for ammonia recovery from the anaerobic digestion centrate. However, high suspended solids and dissolved organic matter concentrations can reduce the effectiveness of the technology. In this study, coagulation-flocculation (C/F) and aeration pre-treatments were evaluated to reduce chemical oxygen demand (COD), turbidity, suspended solids and alkalinity before the ammonia recovery stage using a membrane contactor. The mass transfer coefficient (Km) and total ammonia (TAN) recovery efficiency of the membrane contactor increased from 7.80 × 10^-7 to 1.04 × 10^-5 m/s and from 8 to 67%, respectively, after pre-treating the real sidestream centrate. The pre-treatment results showed that dosing aluminium sulphate (Al₂(SO₄)₃) at 30 mg Al/L was the best strategy for the C/F process, providing COD, turbidity and TSS removal efficiencies of 50 ± 5, 95 ± 3 and 90 ± 4%, respectively. The aeration step reduced 51 ± 6% the HCO₃^- content and allowed reducing alkaline consumption by increasing the pH before the membrane contactor. The techno-economic evaluation showed that the combination of C/F, aeration and membrane contactor can be economically feasible for ammonia recovery. Overall, the results of this study demonstrate that C/F and aeration are simple and effective techniques to improve membrane contactor performance for nitrogen recovery from the anaerobic digestion centrate.

A review on anaerobic membrane bioreactors for enhanced valorization of urban organic wastes: Achievements, limitations, energy balance and future perspectives

Sustainable urban development is threatened by an impending energy crisis and large amounts of organic wastes generated from the municipal sector among others. Conventional waste management methods involve greenhouse gas (GHG) emission and limited resource recovery, thus necessitating advanced techniques to convert such wastes into bioenergy, bio-fertilizers and valuable-added products. Research and application experiences from different scale applications indicate that the anaerobic membrane bioreactor (AnMBR) process is a kind of high-rate anaerobic digester for urban organic wastes valorization including food waste and waste sludge, while the research status is still insufficiently summarized. Through compiling recent achievements and literature, this review will focus on the following aspects, including AnMBR treatment performance and membrane fouling, technical limitations, energy balance and techno-economic assessment as well as future perspectives. AnMBR can enhance organic wastes treatment via complete retention of functional microbes and suspended solids, and timely separation of products and potential inhibitory substances, thus improving digestion efficiency in terms of increased organics degradation rates, biogas production and process robustness at a low footprint. When handling high-solid organic wastes, membrane fouling and mass transfer issues can be the challenges limiting AnMBR applications to a wet-type digestion, thus countermeasures are required to pursue extended implementations. A conceptual framework is proposed by taking various organic wastes disposal and final productions (permeate, biogas and biosolids) utilization into consideration, which will contribute to the development of AnMBR-based waste-to-resource facilities towards sustainable waste management and more economic-environmental benefits output.

Potential of anaerobic co-fermentation in wastewater treatments plants: A review

Fermentation (not anaerobic digestion) is an emerging biotechnology to transform waste into easily assimilable organic compounds such as volatile fatty acids, lactic acid and alcohols. Co-fermentation, the simultaneous fermentation of two or more waste, is an opportunity for wastewater treatment plants (WWTPs) to increase the yields of sludge mono-fermentation. Most publications have studied waste activated sludge co-fermentation with food waste or agri-industrial waste. Mixing ratio, pH and temperature are the most studied variables. The highest fermentation yields have been generally achieved in mixtures dominated by the most biodegradable substrate at circumneutral pH and mesophilic conditions. Nonetheless, most experiments have been performed in batch assays which results are driven by the capabilities of the starting microbial community and do not allow evaluating the microbial acclimation that occurs under continuous conditions. Temperature, pH, hydraulic retention time and organic load are variables that can be controlled to optimise the performance of continuous co-fermenters (i.e., favour waste hydrolysis and fermentation and limit the proliferation of methanogens). This review also discusses the integration of co-fermentation with other biotechnologies in WWTPs. Overall, this review presents a comprehensive and critical review of the achievements on co-fermentation research and lays the foundation for future research.

Effect of ultrasonication on waste activated sludge rheological properties and process economics

The present study provides an overall view of the effect of the ultrasound treatment on waste activated sludge (WAS) rheological and dewatering properties as well as its impact on the economic balance of a theoretical wastewater treatment plant. The results showed that ultrasonication at 27,000 kJ/kg TS increased the soluble protein concentration (> 100%), bound water content (∼25%), and capillary suction time (> 100%) of WAS. The molecular weight distribution of the extracellular polymeric substances (EPS) revealed that the ultrasound treatment solubilised a portion of the peptides and low-molecular-weight proteins. The thixotropic behaviour of the WAS was analysed by means of a rheological structural model that defines the time evolution of a structural parameter as a function of kinetic coefficients for the breakdown and build-up processes. The ultrasound treatment reduced the kinetic coefficients for the breakdown process and changed the fast speed of alignment of flocs because of the reduction of WAS structures. Similarly, the creep tests revealed that the ultrasound treatment at 27,000 kJ/kg TS reduced the initial elasticity (∼80%) and the zero-shear rate viscosity (∼60%), which means that the internal structure of the WAS loosened and disrupted. Finally, a techno-economic analysis showed that ultrasonication was not yet economically favourable since its implementation increased 14% the net cost for WAS treatment and disposal. However, a sensitivity analysis illustrated that increasing electricity revenue and reducing biosolids disposal costs through improvement in WAS biodegradability is important to make ultrasound implementation economically attractive.

Prediction of organic matter accessibility and complexity in anaerobic digestates

Further characterization to properly assess the fate of organic matter quality during anaerobic digestion and organic carbon mineralization in soils is required. Organic matter quality based on its accessibility and complexity was employed to successfully classify 28 substrate/digestate pairs through principal components and hierarchical clustering analysis. The two first components explained 58.02% of the variability and four main groups were separated according to the feedstock type. A decrease in the accessibility (16-66%) and an increase in the complexity (34-98%) of the most accessible fractions was noticed. Besides, an increase of non-biodegradable compounds (17-66%) was globally observed after anaerobic digestion. The observed trends in the conversion of organic matter during anaerobic digestion have allowed to fill the gap in the modeling of the anaerobic digestion process chain. Indeed, partial least squares regressions have accurately predicted the organic matter quality of digestates from their inputs (R² = 0.831, Q² = 0.593) although the digester operational conditions (temperature and hydraulic retention time) were non-explicative enough. As a novel approach, the predicted digestate quality was used to feed a partial least squares regression model previously developed to predict organic carbon mineralization in soil. The combined models have predicted experimental organic carbon mineralization in soil (R² = 0.697) with a model quality similar to the model for organic carbon mineralization in soil (R² = 0.894). This is the first study that has successfully conceived an additional step in the prediction of organic matter fate from raw substrate before anaerobic digestion to soil carbon mineralization.

Anaerobic digestion beyond biogas

Anaerobic digestion (AD) is a matured technology for waste (water) remediation/stabilization and bioenergy generation in the form of biogas. AD technology has several inherent benefits ranging from generating renewable energy, remediating waste (water), and reducing greenhouse gas emission to improving health/hygiene and the overall socio-economic status of rural communities in developing nations. In recent years, there has been a paradigm shift in applications of AD technology beyond biogas. This special issue (SI) entitled, "Anaerobic Digestion Beyond Biogas (ADBB-2021)," was conceptualized to incorporate some of the recent advances in AD in which the emphasis is beyond biogas, such as anaerobic biorefinery, chain elongation, treatment of micropollutants, toxicity and system stability, digestate as biofertilizer, bio-electrochemical systems, innovative bioreactors, carbon sequestration, biogas upgrading, microbiomes, waste (water) remediation, residues/waste pre-treatment, promoter addition, and modeling, process control, and automation, among others. This VSI: ADBB-2021 contains 53 manuscripts (14 critical reviews and 39 research). The key findings of each manuscript are briefly summarized here, which can serve as a valuable resource for AD researchers to learn of major advances in AD technology and identify future research directions.

The economic efficiency of the co-digestion at WWTPs: A full-scale study

The methane and digestate production from biowaste (BW, 95% food waste and 5% garden waste based on fresh mass) and grease trap sludge (GTS) co-digestion at the Grossache-Nord WWTP (Austria) as a basis for a cost-benefit analysis was determined using two approaches: The first one was to determine the specific methane yields (SMY) and total solids (TS) removals (%) of the used substrates in biomethane potential (BMP) tests. In the second, the full-scale process data from a supervisory control and data acquisition (SCADA) system were analyzed. From these data, the SMY of the sewage sludge (SS) was calculated for a period without co-digestion and applied to the study period. Thus, it was possible to calculate the methane and digestate production from the co-substrates. Both approaches produced different co-substrate SMYs and TS degradation results. In the approach using the BMP, the SMY was 518 m³/t TS_added and the TS degradation was 77%. For the full-scale method, these values were found to be 620 m³/t TS_added and 66%, respectively. However, the cost-benefit analysis of both approaches indicated that electricity generation from co-digestion can cover the associated costs. The benefit to cost ratio was 1.14 and 1.08 for the BMP and full-scale approach, respectively. The application of the respective approach depends on the availability and quality of full-scale process SCADA data.