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Şen A, Akarsu C, Bilici Z, Arslan H, Dizge N. Treatment of tomato paste wastewater by electrochemical and membrane processes: process optimization and cost calculation. WATER SCIENCE AND TECHNOLOGY : A JOURNAL OF THE INTERNATIONAL ASSOCIATION ON WATER POLLUTION RESEARCH 2024; 89:1879-1890. [PMID: 38619909 DOI: 10.2166/wst.2024.079] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/13/2024] [Accepted: 02/29/2024] [Indexed: 04/17/2024]
Abstract
This study investigated the treatment of wastewater from tomato paste (TP) production using electrocoagulation (EC) and electrooxidation (EO). The effectiveness of water recovery from the pretreated water was then investigated using the membrane process. For this purpose, the effects of independent control variables, including electrode type (aluminum, iron, graphite, and stainless steel), current density (25-75 A/m2), and electrolysis time (15-120 min) on chemical oxygen demand (COD) and color removal were investigated. The results showed that 81.0% of COD and 100% of the color removal were achieved by EC at a current density of 75 A/m2, a pH of 6.84 and a reaction time of 120 min aluminum electrodes. In comparison, EO with graphite electrodes achieved 55.6% of COD and 100% of the color removal under similar conditions. The operating cost was calculated to be in the range of $0.56-30.62/m3. Overall, the results indicate that EO with graphite electrodes is a promising pretreatment process for the removal of various organics. In the membrane process, NP030, NP010, and NF90 membranes were used at a volume of 250 mL and 5 bar. A significant COD removal rate of 94% was achieved with the membrane. The combination of EC and the membrane process demonstrated the feasibility of water recovery from TP wastewater.
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Affiliation(s)
- Aliye Şen
- Department of Environmental Engineering, Engineering Faculty, Mersin University, Mersin, Turkey
| | - Ceyhun Akarsu
- Department of Environmental Engineering, Engineering Faculty, Istanbul University-Cerrahpasa, Istanbul, Turkey
| | - Zeynep Bilici
- Department of Environmental Engineering, Engineering Faculty, Mersin University, Mersin, Turkey
| | - Hudaverdi Arslan
- Department of Environmental Engineering, Engineering Faculty, Mersin University, Mersin, Turkey
| | - Nadir Dizge
- Department of Environmental Engineering, Engineering Faculty, Mersin University, Mersin, Turkey E-mail:
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Liu Z, Hao N, Hou Y, Wang Q, Liu Q, Yan S, Chen F, Zhao L. Technologies for harvesting the microalgae for industrial applications: Current trends and perspectives. BIORESOURCE TECHNOLOGY 2023; 387:129631. [PMID: 37544545 DOI: 10.1016/j.biortech.2023.129631] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/04/2023] [Revised: 08/02/2023] [Accepted: 08/03/2023] [Indexed: 08/08/2023]
Abstract
Microalgae are emerging as a promising source for augmenting the supply of essential products to meet global demands in an environmentally sustainable manner. Despite the potential benefits of microalgae in industry, the high energy consumption for harvesting remains a significant obstacle. This review offers a comprehensive overview of microalgae harvesting technologies and their industrial applications, with particular emphasis on the latest advances in flocculation techniques. These cutting-edge methods have been applied to biodiesel production, food and nutraceutical processing, and wastewater treatment. Large-scale harvesting is still severely impeded by the high cost despite progress has been made in laboratory studies. In the future, cost-effective microalgal harvesting will rely on efficient resource utilization, including the use of waste materials and the reuse of media and flocculants. Additionally, precise regulation of biological metabolism will be necessary to overcome algal species-related limitations through the development of extracellular polymeric substance-induced flocculation technology.
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Affiliation(s)
- Zhiyong Liu
- Key Laboratory of Engineering Biology for Low-carbon Manufacturing, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, Tianjin, China; National Center of Technology Innovation for Synthetic Biology, Tianjin, China
| | - Nahui Hao
- Key Laboratory of Engineering Biology for Low-carbon Manufacturing, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, Tianjin, China; National Center of Technology Innovation for Synthetic Biology, Tianjin, China; College of Biotechnology, Tianjin University of Science and Technology, Tianjin, China
| | - Yuyong Hou
- Key Laboratory of Engineering Biology for Low-carbon Manufacturing, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, Tianjin, China; National Center of Technology Innovation for Synthetic Biology, Tianjin, China
| | - Qing Wang
- Key Laboratory of Engineering Biology for Low-carbon Manufacturing, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, Tianjin, China; National Center of Technology Innovation for Synthetic Biology, Tianjin, China
| | - Qingling Liu
- Key Laboratory of Engineering Biology for Low-carbon Manufacturing, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, Tianjin, China; National Center of Technology Innovation for Synthetic Biology, Tianjin, China; College of Biotechnology, Tianjin University of Science and Technology, Tianjin, China
| | - Suihao Yan
- Key Laboratory of Engineering Biology for Low-carbon Manufacturing, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, Tianjin, China; National Center of Technology Innovation for Synthetic Biology, Tianjin, China; College of Biotechnology, Tianjin University of Science and Technology, Tianjin, China
| | - Fangjian Chen
- Key Laboratory of Engineering Biology for Low-carbon Manufacturing, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, Tianjin, China; National Center of Technology Innovation for Synthetic Biology, Tianjin, China
| | - Lei Zhao
- Key Laboratory of Engineering Biology for Low-carbon Manufacturing, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, Tianjin, China; National Center of Technology Innovation for Synthetic Biology, Tianjin, China.
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Optimization of Microalgal Harvesting with Inorganic and Organic Flocculants Using Factorial Design of Experiments. Processes (Basel) 2022. [DOI: 10.3390/pr10061124] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/01/2023] Open
Abstract
Microalgae have a lot of potential as a source of several compounds of interest to various industries. However, developing a sustainable and efficient harvesting process on a large scale is still a major challenge. This is particularly a problem when the production of low-value products is intended. Chemical flocculation, followed by sedimentation, is seen as an alternative method to improve the energetic and economic balance of the harvesting step. In this study, inorganic (aluminum sulfate, ferric sulfate, ferric chloride) and organic (Zetag 8185, chitosan, Tanfloc SG) flocculants were tested to harvest Chlorella vulgaris in batch mode. Preliminary assays were conducted to determine the minimum dosages of each flocculant that generates primary flocs at different pH. Except for chitosan, the organic flocculants required small dosages to initiate floc formation. Additional studies were performed for the flocculants with a better performance in the preliminary assays. Zetag 8185 had the best results, reaching 98.8% and 97.9% efficiencies with dosages of 50 and 100 mg L−1, respectively. Lastly, a 24 full factorial design experiment was performed to determine the effects of the flocculant dosage, settling time, and mixing time on the Zetag 8185 harvesting efficiency. The harvesting efficiency of C. vulgaris was optimal at a dosage of 100 mg L−1 and 3 min of rapid mixing.
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Akarsu C, Bilici Z, Dizge N. Treatment of vegetable oil wastewater by a conventional activated sludge process coupled with electrocoagulation process. WATER ENVIRONMENT RESEARCH : A RESEARCH PUBLICATION OF THE WATER ENVIRONMENT FEDERATION 2022; 94:e10692. [PMID: 35187750 DOI: 10.1002/wer.10692] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/03/2021] [Revised: 01/14/2022] [Accepted: 01/20/2022] [Indexed: 06/14/2023]
Abstract
The present work aims to study chemical oxygen demand (COD), oil-grease, and color removal from vegetable oil wastewater by combined electrocoagulation and activated sludge processes. For this purpose, the sample was pretreated using electrocoagulation by various optimization parameters such as electrode type (Al-Al and Fe-Fe), current density (100-400 A/m2 ), pH (2-8), and electrolysis time (15-180 min). The results showed that 89.3% of COD, 100% of oil-grease, and 66.2% of color were removed by electrocoagulation under the conditions of 300-A/m2 current density, pH 2, and 180-min reaction time with Al-Al electrode pairs. Then, the effluent of electrocoagulation was treated by an activated sludge process. The results depicted that the activated sludge process was also effective for vegetable oil wastewater treatment and it enhanced 98.9% COD and 79.2% color removal efficiency. The effluent of the combined process was very clear, and its quality exceeded the direct discharge standard of the water pollution control regulation. The laboratory-scale test results indicate that the combined electrocoagulation and activated sludge process is feasible for the treatment of vegetable oil wastewater. PRACTITIONER POINTS: Vegetable oil wastewater was treated by combination of electrocoagulation and activated sludge processes. The combined electrocoagulation and activated sludge processes supplied 99.9% COD, 100% oil-grease, and 93.0% color removal efficiency. The laboratory-scale test results indicate that the combined EC-SBR processes were feasible for the treatment of vegetable oil wastewater.
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Affiliation(s)
- Ceyhun Akarsu
- Department of Environmental Engineering, Engineering Faculty, Istanbul University-Cerrahpasa, Istanbul, Turkey
- Department of Environmental Engineering, Engineering Faculty, Mersin University, Mersin, Turkey
| | - Zeynep Bilici
- Department of Environmental Engineering, Engineering Faculty, Mersin University, Mersin, Turkey
| | - Nadir Dizge
- Department of Environmental Engineering, Engineering Faculty, Mersin University, Mersin, Turkey
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