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Avella A, Salse M, Sessini V, Mincheva R, Lo Re G. Reusable, Recyclable, and Biodegradable Heat-Shrinkable Melt Cross-Linked Poly(butylene adipate- co-terephthalate)/Pulp Biocomposites for Polyvinyl Chloride Replacement. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2024; 12:5251-5262. [PMID: 38577586 PMCID: PMC10988786 DOI: 10.1021/acssuschemeng.4c00012] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/01/2024] [Revised: 02/28/2024] [Accepted: 03/01/2024] [Indexed: 04/06/2024]
Abstract
Heat-shrinkable films are widely used as disposable secondary packaging but are conventionally made from fossil-based and nonbiodegradable polyvinyl chloride or polyethylene. To lower the environmental impact of such products, this work reports the development of recyclable, biodegradable, and partially biosourced heat-shrinkable biocomposites that are cost-competitive with existing shrink wraps. Poly(butylene adipate-co-terephthalate), a growing biodegradable thermoplastic, was simultaneously reinforced with pulp fibers and partially cross-linked in a single-step reactive melt processing. The designed peroxide-initiated reaction led to a 55 wt % cocontinuous insoluble gel incorporating all the pulp fibers into a cross-linked polymer network. In the solid state, the cross-linked biocomposite shows 60% elongation at break with a 200% increase in Young's modulus, while the only addition of pulp fibers stiffens and embrittles the matrix. Creep tests in the melt state indicated that the cross-linked network induces homogeneous shrinking even during the loading phase, demonstrating the potential use of the biocomposites as heat-shrinkable films. The shrinking also promotes the shape-memory of the biocomposite, which retains its dimensions after four cycles. The circularity of the materials was assessed by mechanical recycling and industrial composting, which have proven feasible end-of-life options for heat-shrinkable biocomposites.
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Affiliation(s)
- Angelica Avella
- Department
of Industrial and Materials Science, Chalmers
University of Technology, Rännvägen 2A, 41258 Gothenburg, Sweden
- Wallenberg
Wood Science Centre, Chalmers University
of Technology, Kemigården 4, 41296 Gothenburg, Sweden
| | - Mathieu Salse
- Department
of Industrial and Materials Science, Chalmers
University of Technology, Rännvägen 2A, 41258 Gothenburg, Sweden
- Laboratoire
MATEIS, Institut National des Sciences Appliquées
Lyon, Bât. B. Pascal, Avenue Jean Capelle, 69621 Villeurbanne, France
- Wallenberg
Wood Science Centre, Chalmers University
of Technology, Kemigården 4, 41296 Gothenburg, Sweden
| | - Valentina Sessini
- Department
of Industrial and Materials Science, Chalmers
University of Technology, Rännvägen 2A, 41258 Gothenburg, Sweden
- Department
of Organic and Inorganic Chemistry, Institute of Chemical Research
“Andrés M. del Río” (IQAR), Universidad de Alcalá, Campus Universitario, Alcalá de Henares, 28871 Madrid, Spain
- Wallenberg
Wood Science Centre, Chalmers University
of Technology, Kemigården 4, 41296 Gothenburg, Sweden
| | - Rosica Mincheva
- Laboratory
of Polymeric and Composite Materials, University
of Mons (UMons), 7000 Mons, Belgium
| | - Giada Lo Re
- Department
of Industrial and Materials Science, Chalmers
University of Technology, Rännvägen 2A, 41258 Gothenburg, Sweden
- Wallenberg
Wood Science Centre, Chalmers University
of Technology, Kemigården 4, 41296 Gothenburg, Sweden
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Pravin R, Baskar G. Technoeconomic and carbon footprint analysis of simulated industrial scale biodiesel production process from mixed macroalgal and non-edible seed oil using sulphonated zinc doped recyclable biochar catalyst. BIORESOURCE TECHNOLOGY 2024; 395:130351. [PMID: 38266785 DOI: 10.1016/j.biortech.2024.130351] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/19/2023] [Revised: 01/12/2024] [Accepted: 01/18/2024] [Indexed: 01/26/2024]
Abstract
The present research explored the sustainable production of biodiesel from mixed oils of marine macroalgae and non-edible seeds using a sulphonated Zinc doped recyclable biochar catalyst derived from coconut husk. The maximum biodiesel conversion of 94.8 % was yielded with optimized conditions of 10:1 methanol to oil molar ratio, 4.8 % biochar catalyst concentration, 54.5 ℃ temperature and 87.4 min reaction time. A techno-economic assessment provided a favourable return on investment (ROI) of 21.59 % and 4.63 years of reimbursement period, with a calculated minimum selling price of 0.81 $/kg of produced biodiesel. The carbon footprint analysis results estimated an annual emission of 752.07 t CO2 which corresponds to 0.088 kg CO2 emission per kg of biodiesel produced from the simulated process. The study on economic viability and environmental consciousness of biodiesel production not only paves the way for a greener and sustainable future while also contributing to low carbon footprint.
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Affiliation(s)
- Ravichandran Pravin
- Department of Biotechnology, St. Joseph's College of Engineering, Chennai 600119, India
| | - Gurunathan Baskar
- Department of Biotechnology, St. Joseph's College of Engineering, Chennai 600119, India.
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