Membrane technology as a promising alternative in biodiesel production: A review

Modeling and simulation of biodiesel synthesis in fixed bed and packed bed membrane reactors using heterogeneous catalyst: a comparative study

In this study, modeling and simulation of biodiesel synthesis through transesterification of triglyceride (TG) over a heterogeneous catalyst in a packed bed membrane reactor (PBMR) was performed using a solid catalyst and compared with a fixed bed reactor (FBR). The kinetic data for the transesterification reaction of canola oil and methanol in the presence of solid tungstophosphoric acid catalyst was extracted from the published open literature. The effect of reaction temperature, feed flow rate, disproportionation of the reactants, and reactor length on the product performance was investigated. Two-dimensional and heterogeneous modeling was applied to PBMR and the resultant equations were solved by the Matlab software. Moreover, the velocity profile in the membrane reactor was obtained. The results showed the best conditions for this reaction are 180 °C, the molar ratio of methanol to oil equal 15:1, and the input flow rate of 0.5 mL/min. In this condition, a conversion of 99.94% for the TG can be achieved in the PBMR with a length of 86 cm while a length of 2.75 m is required to achieve this conversion of the FBR. Finally, the energy consumption for the production of 8000 ton/y biodiesel in a production plant using the PBMR and the FBR was obtained as is 1313.24 and 1352.44 kW, respectively.

A Review on Opportunities and Limitations of Membrane Bioreactor Configuration in Biofuel Production

Biofuels are a clean and renewable source of energy that has gained more attention in recent years; however, high energy input and processing cost during the production and recovery process restricted its progress. Membrane technology offers a range of energy-saving separation for product recovery and purification in biorefining along with biofuel production processes. Membrane separation techniques in combination with different biological processes increase cell concentration in the bioreactor, reduce product inhibition, decrease chemical consumption, reduce energy requirements, and further increase product concentration and productivity. Certain membrane bioreactors have evolved with the ability to deal with different biological production and separation processes to make them cost-effective, but there are certain limitations. The present review describes the advantages and limitations of membrane bioreactors to produce different biofuels with the ability to simplify upstream and downstream processes in terms of sustainability and economics.

Continuous biodiesel production from acidic oil using a combination of acidic and alkaline composite catalytic membranes in flow-through membrane reactors

A comprehensive process of esterification for online separation transesterification for biodiesel production, with a yield of up to 97.52%.

Membrane reactor based synthesis of biodiesel from Toona ciliata seed oil using barium oxide nano catalyst

Membrane technology has been embraced as a feasible and promising substitute to the traditional technologies employed for biodiesel synthesis which are energy and time consuming. It needs less energy, has high stability, is environmentally friendly, and is simple to operate and control. Therefore, in our current study membrane technology was employed to synthesize biodiesel from Toona ciliate novel and non-edible seed oil. Since Toona ciliata has affluent oil content (33.8%) and is effortlessly and extensively available. In fact, we intended to scrutinize the effects of green synthesized barium oxide nanoparticles for one step transesterification of biodiesel production using membrane technology followed by characterization of prepared catalyst via innovative techniques. Optimal yield of biodiesel attained was 94% at 90 °C for 150 min with methanol to oil molar ratio of 9:1 and amount of about 0.39 wt %. Quantitative analysis of synthesized Toona ciliata oil biodiesel was carried out by advance techniques of Gas chromatography mass spectrometry (GC-MS), Fourier-transform infrared (FTIR) spectroscopy and Nuclear magnetic resonance (NMR) which authorize the synthesis of fatty acid methyl ester compounds using oil from Toona ciliata seeds. Values of Toona ciliata fuel properties for instance flash point (70°C), density (0.89 kg/m³), viscosity (5.25 mm²/s), cloud point (-8°C) and pour point (-11°C) met the specifications of international standards i. e American (ASTM D-6751), European (EN-14214) and China (GB/T 20,828). Subsequently, it is concluded that membrane technology is environmentally friendly and efficient technique for mass-production of sustainable biodiesel using green nano catalyst of barium oxide.

A novel design for biodiesel production from methanol + mutton bone fat mixture

Bioenergy plays a significant role in the green transition. In this work, the conversion of methanol and mutton bone fat oil (as a low-cost feedstock) for bioenergy production was studied. The five-level, three-factor response surface methodology (RSM) was used to optimize the transesterification reaction conditions for produced biodiesel. Twenty ultrasonic-assisted experiments at the frequency of 25 kHz were conducted to investigate the effects of methanol/oil molar ratio (M/O) and concentrations of KOH and NaOH as catalysts on biodiesel yield. A second-order polynomial equation was developed by fitting the RSM experimental data using Design-Expert software. Results showed that the optimum biodiesel yield of 90.087% could be achieved by the KOH catalyst with 2.5 wt% concentration and 15:1 M/O during 3 h of the reaction. Furthermore, the biofuel analyses showed that methanol and mutton bone fat oil can be used as a proper feedstock for biofuel production. In the following, a membrane filtration package system is proposed and modeled. The reaction kinetics was determined based on experimental data. The results of the mathematical modeling showed the reaction time appears to be 6 times shorter in a membrane setup (30 min). Consequently, membrane application is highly recommended for biodiesel production from mutton bone fat oil.

Membrane based reactors for sustainable treatment of Coronopus didymus L. by developing Iodine doped potassium oxide Catalyst under Dynamic conditions

Green nano-technology together with the availability of eco-friendly and alternative sources are the promising candidates to combat environment deteriorations and energy clutches globally. The current work focuses on the synthesis and application of newly synthesized nano catalyst of Iodine doped Potassium oxide I (K₂O) for producing sustainable biodiesel from novel non-edible seed oils of Coronopus didymus L. using membrane based contactor to avoid emulsification and phase separation issues. Highest biodiesel yield (97.03%) was obtained under optimum conditions of 12:1 methanol to oil ratio, reaction temperature of 65 °C for 150 min with the 1.0 wt% catalyst concentration. The lately synthesized, environment friendly and recyclable Iodine doped Potassium oxide K (IO)₂ catalyst was synthesized via chemical method followed by characterization via advanced techniques including EDX, XRD, FTIR and SEM analysis. The catalyst was proved to be stable and efficient with the reusability of five times in transesterification reaction. These analysis have reported the sustainability, stability and good quality of biodiesel from seed oil of Coronopus didymus L. using efficient Iodine doped potassium oxide catalyst. Thus, non-edible, environment friendly and novel Coronopus didymus L. seeds and their extracted oil along with Iodine doped potassium oxide catalyst seems to be highly affective, sustainable and better alternative source to the future biodiesel industry. Also, by altering the reaction equilibrium and lowering the purification phases of the process, these studies show the potential of coupling transesterification and a membrane contactor.

A Biorefinery Approach to Biodiesel Production from Castor Plants

The high consumption of fossil fuels has significant environmental implications. An alternative to reduce the use of fossil fuels and develop ecological and economic processes is the bio-refinery approach. In the present study, the authors present the production of biodiesel from castor plants through a biorefinery approach. The process includes sub-processes associated with the integral use of castor plants, such as biodiesel production, oil extraction, fertilizer, and solid biomass production. Economic analyses show that producing only biodiesel is not feasible, but economic indicators (NPV, IRR, and profitability index) show it is much more feasible to establish businesses for the valorization of products and subproducts of castor plants, such as biomass densification. The internal rate return for the second scenario (E2) was 568%, whereas, for the first scenario (E1), it was not possible to obtain a return on investment.

A Short Review on Catalyst, Feedstock, Modernised Process, Current State and Challenges on Biodiesel Production

Biodiesel, comprising mono alkyl fatty acid esters or methyl ethyl esters, is an encouraging option to fossil fuels or diesel produced from petroleum; it has comparable characteristics and its use has the potential to diminish carbon dioxide production and greenhouse gas emissions. Manufactured from recyclable and sustainable feedstocks, e.g., oils originating from vegetation, biodiesel has biodegradable properties and has no toxic impact on ecosystems. The evolution of biodiesel has been precipitated by the continuing environmental damage created by the deployment of fossil fuels. Biodiesel is predominantly synthesised via transesterification and esterification procedures. These involve a number of key constituents, i.e., the feedstock and catalytic agent, the proportion of methanol to oil, the circumstances of the reaction and the product segregation and purification processes. Elements that influence the yield and standard of the obtained biodiesel encompass the form and quantity of the feedstock and reaction catalyst, the proportion of alcohol to feedstock, the temperature of the reaction, and its duration. Contemporary research has evaluated the output of biodiesel reactors in terms of energy production and timely biodiesel manufacture. In order to synthesise biodiesel for industrial use efficaciously, it is essential to acknowledge the technological advances that have significant potential in this sector. The current paper therefore offers a review of contemporary progress, feedstock categorisation, and catalytic agents for the manufacture of biodiesel and production reactors, together with modernised processing techniques. The production reactor, form of catalyst, methods of synthesis, and feedstock standards are additionally subjects of discourse so as to detail a comprehensive setting pertaining to the chemical process. Numerous studies are ongoing in order to develop increasingly efficacious techniques for biodiesel manufacture; these acknowledge the use of solid catalytic agents and non-catalytic supercritical events. This review appraises the contemporary situation with respect to biodiesel production in a range of contexts. The spectrum of techniques for the efficacious manufacture of biodiesel encompasses production catalysed by homogeneous or heterogeneous enzymes or promoted by microwave or ultrasonic technologies. A description of the difficulties to be surmounted going forward in the sector is presented.

Investigating the Effects of Ultrasonic Frequency and Membrane Technology on Biodiesel Production from Chicken Waste

In this study, the experiments were carried out under different operating conditions to evaluate the effect of ultrasound waves on biodiesel production from chicken feet oil. A two-step esterification–transesterification mechanism was employed to improve the biodiesel quality. The continuous (methanol-to-oil molar ratio and KOH catalyst amount) and discrete (frequencies, 25 and 45 kHz) variables were investigated using the experimental design method. The five-level three-factor response surface method (RSM) was assisted to optimize the biodiesel synthesis variables. Applying RSM based on the central composite design (CCD), a polynomial equation was fitted to the experimental data with the aid of Design-Expert software. The model accuracy was checked by analysis of variance (ANOVA). The results showed the highest yield of 89.74% could be achieved by using an M/O molar ratio of 12, a KOH concentration of 1 wt%, and an ultrasound frequency of 45 kHz. Finally, a mathematical model of biodiesel production in a membrane system was developed. The reaction rate constant was calculated as a function of ultrasonic frequency. Compared with the conventional method, the membrane system has significantly improved chicken feet biodiesel production’s reaction rate. The membrane is more effective at higher frequencies than at lower ones.

Latest Developments in Membrane (Bio)Reactors

The integration of membranes inside a catalytic reactor is an intensification strategy to combine separation and reaction steps in one single physical unit. In this case, a selective removal or addition of a reactant or product will occur, which can circumvent thermodynamic equilibrium and drive the system performance towards a higher product selectivity. In the case of an inorganic membrane reactor, a membrane separation is coupled with a reaction system (e.g., steam reforming, autothermal reforming, etc.), while in a membrane bioreactor a biological treatment is combined with a separation through the membranes. The objective of this article is to review the latest developments in membrane reactors in both inorganic and membrane bioreactors, followed by a report on new trends, applications, and future perspectives.

Production of Biodiesel from Castor Oil: A Review

An attractive alternative to the use of fossil fuels is biodiesel, which can be obtained from a variety of feedstock through different transesterification systems such as ultrasound, microwave, biological, chemical, among others. The efficient and cost-effective biodiesel production depends on several parameters such as free fatty acid content in the feedstock, transesterification reaction efficiency, alcohol:oil ratio, catalysts type, and several parameters during the production process. However, biodiesel production from vegetable oils is under development, causing the final price of biodiesel to be higher than diesel derived from petroleum. An alternative to decrease the production costs will be the use of economical feedstocks and simple production processes. Castor oil is an excellent raw material in terms of price and quality, but especially this non-edible vegetable oil does not have any issues or compromise food security. Recently, the use of castor oil has attracted attention for producing and optimizing biodiesel production, due to high content of ricinoleic fatty acid and the possibility to esterify with only methanol, which assures low production costs. Additionally, biodiesel from castor oil has different advantages over conventional diesel. Some of them are biodegradable, non-toxic, renewable, they can be used alone, low greenhouse gas emission, among others. This review discusses and analyzes different transesterification processes, technologies, as well as different technical aspects during biodiesel production using castor oil as a feedstock.

An Overview of Potential Oleaginous Microorganisms and Their Role in Biodiesel and Omega-3 Fatty Acid-Based Industries

Microorganisms are known to be natural oil producers in their cellular compartments. Microorganisms that accumulate more than 20% w/w of lipids on a cell dry weight basis are considered as oleaginous microorganisms. These are capable of synthesizing vast majority of fatty acids from short hydrocarbonated chain (C6) to long hydrocarbonated chain (C36), which may be saturated (SFA), monounsaturated (MUFA), or polyunsaturated fatty acids (PUFA), depending on the presence and number of double bonds in hydrocarbonated chains. Depending on the fatty acid profile, the oils obtained from oleaginous microorganisms are utilized as feedstock for either biodiesel production or as nutraceuticals. Mainly microalgae, bacteria, and yeasts are involved in the production of biodiesel, whereas thraustochytrids, fungi, and some of the microalgae are well known to be producers of very long-chain PUFA (omega-3 fatty acids). In this review article, the type of oleaginous microorganisms and their expertise in the field of biodiesel or omega-3 fatty acids, advances in metabolic engineering tools for enhanced lipid accumulation, upstream and downstream processing of lipids, including purification of biodiesel and concentration of omega-3 fatty acids are reviewed.

Biodiesel Production Using Solid Acid Catalysts Based on Metal Oxides

The development of solid acid catalysts, especially based on metal oxides and different magnetic nanoparticles, gained much awareness recently as a result of the development of different nano-based materials. Solid acid catalysts based on metal oxides are promising for the (trans)esterification reactions of different oils and waste materials for biodiesel production. This review gives a brief overview of recent developments in various solid acid catalysts based on different metal oxides, such as zirconia, zinc, titanium, iron, tungsten, and magnetic materials, where the catalysts are optimized for various reaction parameters, such as the amount of catalyst, molar ratio of oil to alcohol, reaction time, and temperature. Furthermore, yields and conversions for biodiesel production are compared. Such metal-oxide-based solid acid catalysts provide more sustainable, green, and easy-separation synthesis routes with high catalytic activity and reusability than traditionally used catalysts.

Synergy of biofuel production with waste remediation along with value-added co-products recovery through microalgae cultivation: A review of membrane-integrated green approach

Development of advanced biofuels such as bioethanol and biodiesel from renewable resources is critical for the earth's sustainable management and to slow down the global climate change by partial replacement of gasoline and diesel in the transport sector. Being a diverse group of aquatic micro-organisms, algae are the most prominent resources on the planet, distributed in an aquatic system, a potential source of bioenergy, biomass and secondary metabolites. Microalgae-based biofuel production is widely accepted as non-food fuel sources and better choice for achieving goals of incorporation of a clean fuel source into the transportation sector. The present review article provides a comprehensive literature survey as well as a novel approach on the application of microalgae for their simultaneous cultivation and bioremediation of high nutrient containing wastewater. In addition to that, merits and demerits of different existing conventional techniques for microalgae culture reactors, harvesting of algal biomass, oil recovery, use of different catalysts for transesterification reactions and other by-products recovery have been discussed and compared with the membrane-based system to find out the best optimal conditions for higher biomass as well as lipid yield. This article also deals with the use of a tailor-made membrane in an appropriate module that can be used in upstream and downstream processes during algal-based biofuels production. Such membrane-integrated system has the potential of low-cost and eco-friendly separation, purification and concentration enrichment of biodiesel as well as other valuable algal by-products which can bring the high degree of process intensification for scale-up at the industrial stage.

Kinetic Parameter Estimation and Mathematical Modelling of Lipase Catalysed Biodiesel Synthesis in a Microreactor

Development of green, clean, and sustainable processes presents new challenges in today’s science. Production of fuel is no exception. Considering the utilisation of various renewable sources, the synthesis of biodiesel, characterised as more environmentally-friendly then fossil fuel, has drawn significant attention. Even though the process based on chemical transesterification in a batch reactor still presents the most used method for its production, enzyme catalysed synthesis of biodiesel in a microreactor could be a new approach for going green. In this research, edible sunflower oil and methanol were used as substrates and lipase from Thermomyces lanuginosus (Lipolase L100) was used as catalyst for biodiesel synthesis. Experiments were performed in a polytetrafluoroethylene (PTFE) microreactor with three inlets and in glass microreactors with two and three inlets. For a residence time of 32 min, the fatty acids methyl esters (FAME) yield was 30% higher than the yield obtained for the glass microreactor with three inlets. In comparison, when the reaction was performed in a batch reactor (V = 500 mL), the same FAME yield was achieved after 1.5 h. In order to enhance the productivity of the process, we used proposed reaction kinetics, estimated kinetic parameters, and a mathematical model we developed. After validation using independent experimental data, a proposed model was used for process optimization in order to obtain the highest FAME yield for the shortest residence time.

Potential of Pervaporation and Vapor Separation with Water Selective Membranes for an Optimized Production of Biofuels—A Review

The development of processes based on the integration of new technologies is of growing interest to industrial catalysis. Recently, significant efforts have been focused on the design of catalytic membrane reactors to improve process performance. In particular, the use of membranes, that allow a selective permeation of water from the reaction mixture, positively affects the reaction evolution by improving conversion for all reactions thermodynamically or kinetically limited by the presence of water. In this paper, how pervaporation (PV) and vapor permeation (VP) technologies can improve the catalytic performance of reactions of industrial interest is considered. Specifically, technological approaches proposed in the literature are discussed with the aim of highlighting advantages and problems encountered in order to address research towards the optimization of membrane reactor configurations for liquid biofuel production in large scale.

Efficient biodiesel production via solid superacid catalysis: a critical review on recent breakthrough

Biodiesel produced from triglycerides and/or free fatty acids (FFAs) by transesterification and esterification has attracted immense attention during the past decades as a biodegradable, renewable and sustainable fuel.

Fabrication of H3PW12O40/agarose membrane for catalytic production of biodiesel through esterification and transesterification

Heteropolyacids/agarose materials could be used in esterification and transesterification with higher efficiency and higher stability and duration in batch mode.

Biodiesel production in a membrane reactor using MCM-41 supported solid acid catalyst

Production of biodiesel from the transesterification between soybean oil and methanol was conducted in this study by a membrane reactor, in which ceramic membrane was packed with MCM-41 supported p-toluenesulfonic acid (PTSA). Box-Behnken design and response surface methodology (RSM) were used to investigate the effects of reaction temperature, catalyst amount and circulation velocity on the yield of biodiesel. A reduced cubic model was developed to navigate the design space. Reaction temperature was found to have most significant effect on the biodiesel yield while the interaction of catalyst amount and circulation velocity have minor effect on it. 80°C of reaction temperature, 0.27 g/cm(3) of catalyst amount and 4.15 mL/min of circulation velocity were proved to be the optimum conditions to achieve the highest biodiesel yield.

Acceleration of biodiesel-glycerol decantation through NaCl-assisted gravitational settling: a strategy to economize biodiesel production

When making biodiesel, slow separation of glycerol; the main by-product of the transesterification reaction, could lead to longer operating times, bigger equipment and larger amount of steel and consequently increased production cost. Therefore, acceleration of glycerol/biodiesel decantation could play an important role in the overall biodiesel refinery process. In this work, NaCl-assisted gravitational settling was considered as an economizing strategy. The results obtained indicated that the addition of conventional NaCl salt decreased the glycerol settling time significantly up to more than five times. However, NaCl inclusion rates of more than 3g to the mixture (i.e. 5 and 10 g) resulted in significantly less methyl ester purity due to the occurrence of miniemulsion phenomenon. Overall, addition of 1g NaCl/100 ml glycerol-biodiesel mixture was found as optimal by accelerating the decantation process by 100% while maintaining the methyl ester purity as high as the control (0 g NaCl).