Preparation of cellulose based microspheres by combining spray coagulating with spray drying

Engineering Advances in Spray Drying for Pharmaceuticals

Spray drying is a versatile technology that has been applied widely in the chemical, food, and, most recently, pharmaceutical industries. This review focuses on engineering advances and the most significant applications of spray drying for pharmaceuticals. An in-depth view of the process and its use is provided for amorphous solid dispersions, a major, growing drug-delivery approach. Enhanced understanding of the relationship of spray-drying process parameters to final product quality attributes has made robust product development possible to address a wide range of pharmaceutical problem statements. Formulation and process optimization have leveraged the knowledge gained as the technology has matured, enabling improved process development from early feasibility screening through commercial applications. Spray drying's use for approved small-molecule oral products is highlighted, as are emerging applications specific to delivery of biologics and non-oral delivery of dry powders. Based on the changing landscape of the industry, significant future opportunities exist for pharmaceutical spray drying.

Cellulose Aerogel Microparticles via Emulsion-Coagulation Technique

Cellulose aerogel microparticles were made via emulsification/nonsolvent induced phase separation/drying with supercritical CO₂. Cellulose was dissolved in NaOH-based solvent with and without additives in order to control solution gelation. Two emulsions, cellulose solution/oil and cellulose nonsolvent/oil, were mixed to start nonsolvent induced phase separation (or coagulation) of cellulose inside each cellulose droplet leading to the formation of so-called microgels. Different options of triggering coagulation were tested, by coalescence of droplets of cellulose solution and cellulose nonsolvent and by diffusion of nonsolvent partly soluble in the oil, accompanied by coalescence. The second option was found to be the most efficient for stabilization of the shape of coagulated cellulose microgels. The influence of gelation on particle formation and aerogel properties was investigated. The aerogel particles' diameter was around a few tens of microns, and the specific surface area was 250-350 m²/g.

Preparation of Ethyl Cellulose Microspheres for Sustained Release of Sodium Bicarbonate

Sustained release of thermal-instable and water-soluble drugs with low molecule weight is a challenge. In this study, sodium bicarbonate was encapsulated in ethyl cellulose microspheres by a novel solid-in-oil-in-oil (S/O/O) emulsification method using acetonitrile/soybean oil as new solvent pairs. Properties of the microspheres such as size, recovery rate, morphology, drug content, and drug release behavior were evaluated to investigate the suitable preparation techniques. In the case of that the ratio of the internal and external oil phase was 1: 9, Tween 80 as a stabilizer resulted in the highest drug content (2.68%) and a good spherical shape of microspheres. After the ratio increased to 1: 4, the microspheres using Tween 80 as the stabilizer also had high drug content (1.96%) and exhibited a sustained release behavior, with 70% of drug released within 12 h and a sustained release of more than 40 h. Otherwise, different emulsification temperatures at which acetonitrile was evaporated could influence the drug release behaviour of microspheres obtained. This novel method is a potential and effective method to achieve the encapsulation and the sustained release of thermal-instable and water-soluble drugs with low molecule weight.

Review on the Production of Polysaccharide Aerogel Particles

A detailed study of the production of polysaccharide aerogel (bio-aerogel) particles from lab to pilot scale is surveyed in this article. An introduction to various droplets techniques available in the market is given and compared with the lab scale production of droplets using pipettes and syringes. An overview of the mechanisms of gelation of polysaccharide solutions together with non-solvent induced phase separation option is then discussed in the view of making wet particles. The main steps of particle recovery and solvent exchange are briefly described in order to pass through the final drying process. Various drying processes are overviewed and the importance of supercritical drying is highlighted. In addition, we present the characterization techniques to analyse the morphology and properties of the aerogels. The case studies of bio-aerogel (agar, alginate, cellulose, chitin, κ-carrageenan, pectin and starch) particles are reviewed. Potential applications of polysaccharide aerogel particles are briefly given. Finally, the conclusions summarize the prospects of the potential scale-up methods for producing bio-aerogel particles.

Carbon Wrapped Ni₃S₂ Nanocrystals Anchored on Graphene Sheets as Anode Materials for Lithium-Ion Battery and the Study on Their Capacity Evolution

Ni₃S₂ nanocrystals wrapped by thin carbon layer and anchored on the sheets of reduced graphene oxide (Ni₃S₂@C/RGO) have been synthesized by a spray-coagulation assisted hydrothermal method and combined with a calcination process. Cellulose, dissolved in Thiourea/NaOH aqueous solution is chosen as carbon sources and mixed with graphene oxide via a spray-coagulation method using graphene suspension as coagulation bath. The resulted cellulose/graphene suspension is utilized as solvent for dissolving of Ni(NO₃)₂ and then used as raw materials for hydrothermal preparation of the Ni₃S₂@C/RGO composites. The structure of the composites has been investigated and their electrochemical properties are evaluated as anode material for lithium-ion batteries. The Ni₃S₂@C/RGO sample exhibits increasing reversible capacities upon cycles and shows a superior rate performance as well. Such kinds of promising performance have been ascribed to the wrapping effect of carbon layer which confines the dislocation of the polycrystals formed upon cycles and the enhanced conductivity as the integration of RGO conductive substrate. Discharge capacities up to 850 and 630 mAh·g⁻¹ at current densities of 200 and 5000 mA·g⁻¹, respectively, are obtained. The evolution of electrochemical performance of the composites with structure variation of the encapsulated Ni₃S₂ nanocrystals has been revealed by ex-situ TEM and XRD measurements.

Spray-Drying-Induced Assembly of Skeleton-Structured SnO2/Graphene Composite Spheres as Superior Anode Materials for High-Performance Lithium-Ion Batteries

Three-dimensional skeleton-structured assemblies of graphene sheets decorated with SnO₂ nanocrystals are fabricated via a facile and large-scalable spray-drying-induced assembly process with commercial graphene oxide and SnO₂ sol as precursors. The influences of different parameters on the morphology, composition, structure, and electrochemical performances of the skeleton-structured SnO₂/graphene composite spheres are studied by XRD, TGA, SEM, TEM, Raman spectroscopy, and N₂ adsorption-desorption techniques. Electrochemical properties of the composite spheres as the anode electrode for lithium-ion batteries are evaluated. After 120 cycles under a current density of 100 mA g^-1, the skeleton-structured SnO₂/graphene spheres still display a specific discharge capacity of 1140 mAh g^-1. It is roughly 9.5 times larger than that of bare SnO₂ clusters. It could still retain a stable specific capacity of 775 mAh g^-1 after 50 cycles under a high current density of 2000 mA g^-1, exhibiting extraordinary rate ability. The superconductivity of the graphene skeleton provides the pathway for electron transportation. The large pore volume deduced from the skeleton structure of the SnO₂/graphene composite spheres increases the penetration of electrolyte and the diffusion of lithium ions and also significantly enhances the structural integrity by acting as a mechanical buffer.

Stabilization challenges and formulation strategies associated with oral biologic drug delivery systems

Delivery of proteins to mucosal tissues of GI tract typically utilize formulations which protect against proteolysis and target the mucosal tissues. Using case studies from literature and the authors' own work, the in-process stability and solid state storage stability of biopharmaceuticals formulated in delivery systems designed for oral delivery to the GI tract will be reviewed. Among the range of delivery systems, biodegradable polymer systems for protection and controlled release of proteins have been the most studied; hence these systems will be covered in greater depth. These delivery systems include polymeric biodegradable microspheres or nanospheres that contain proteins or vaccines, which are designed to reduce the number of administrations/inoculations and the total protein dose required to achieve the desired biological effect. Specifically, this review will include a landscape survey of the systems that have been studied, the manufacturing processes involved, stability through the manufacturing process, key pharmaceutical formulation parameters that impact stability of the encased proteins, and storage stability of the encapsulated proteins in these delivery systems.

Two step and one step preparation of porous nanocomposite cellulose membranes doped with TiO2

A facile and easily up-scalable method for the preparation of catalytically active TiO₂ doped cellulose membranes has been developed.