Polyurethane nanocomposites incorporating biobased polyols and reinforced with a low fraction of cellulose nanocrystals

In Situ Synthesis of Environmentally Friendly Waterborne Polyurethane Extended with Regenerated Cellulose Nanoparticles for Enhanced Mechanical Performances

The development of waterborne polyurethane (WPU) has been stimulated as an alternative to solvent-based polyurethanes due to low-VOC alternatives and reduced exposure to solvents. However, their relatively low mechanical performance and degradation have presented challenges in their wide application. Here, we developed environmentally-friendly bio polyol-based WPU nanocomposite dispersions and films, and presented the optimal process conditions for their manufacture. Additionally, the condition was established without using harmful catalysts or ethyl methyl ketone (MEK) during the polymerization. Moreover, regenerated cellulose nanoparticles (RCNs) were employed as natural chain-extenders in order to improve the biodegradability and mechanical performances of the nanocomposite films. The RCNs have a lower crystallinity compared to cellulose nanocrystals (CNCs), allowing them to possess high toughness without interfering with the elastomeric properties of polyurethane. The prepared CWPU/RCNs nanocomposite films exhibited high toughness of 58.8 ± 3 kgf∙mm and elongation at break of 240 ± 20%. In addition, depending on the molar ratio of NCO/OH, the polyurethane particle size is variously controlled from 70 to 230 nm, enabling to fabricate their dispersions with various transmittances. We believe that our findings not only open a meaningful path toward green elastomers with biodegradability but provides the design concept for bio-elastomers in order to develop industrial elastomers with mechanical and thermal properties.

Highly efficient adsorption of chromium on N, S-codoped porous carbon materials derived from paper sludge

The synergistic effect of heteroatoms is a viable method to enhance the adsorption performance of heavy metal onto carbon-based materials. However, the high cost, complex operation and a lot of pollution from the synthesis process have limited its development. Herein, a facile two-step pyrolysis method is used to prepare in situ N and S doped porous biochar from paper mill sludge for the removal of Cr(VI) from aqueous environment. The NSC-450 sample prepared under the optimum conditions has a large specific surface area of 3336.7 m² g^-1, an average pore size of 2.56 nm and a total pore volume of 2.10 cm³ g^-1, manifesting the excellent adsorption capacity of 356.25 mg g^-1 for Cr(VI). The adsorption of Cr(VI) by NSC-450 is consistent with the Langmuir isotherm and pseudo-second-order model, suggesting a spontaneous and endothermic chemisorption process. The analysis results show that the NH, graphitic nitrogen and thiophene structures have a positive effect on converting a large amount of Cr(VI) to Cr(III) by synergistic reduction, indicating obviously facilitating Cr(VI) removal compared to other sites. Therefore, in this material, the strong adsorption mechanism is mainly reductive complexation. Moreover, the effects of real water quality, anions, cations and fulvic acid on the adsorption behavior of Cr(VI) onto the NSC-450 were further investigated. The results demonstrate that the chromium removal rate remains above 82% even in actual electroplating wastewater, suggesting NSC-450 has great practical application prospect. This work offered a feasible method for high-value utilization of sludge, but also provided a novel perspective for the future design of heteroatom-doped carbon materials for promoting to eliminate hexavalent chromium from water environment.

Nanocomposite-enhanced hydrophobicity effect in biosourced polyurethane with low volume fraction of organophilic CNC: towards solvent-absorbent and porous membranes

Herein, we focus on the development of new nanocomposite porous membranes based on castor oil-derived polyurethane (PUBCO) and octadecylamine-functionalized cellulose nanocrystals (CNC-ODA) as compatible nanoreinforcements.

Eco-friendly composites of polyurethane and sheath palm residues

This work prepared eco-friendly biocomposites of polyurethane (PU) and sheath palm residues, using castor oil as a polyol. PU composites filled with natural fibers were prepared at different loading rates: 0 to 20 wt.%. Results indicated that the sheath palm was hydrogen-bonded to PU chains and increased the foams' density. Pore size decreased with an increase in fiber content, from 256 to 116 µm. The fiber's addition improved the ductility of PU foams (compressive modulus from 4.74 to 0.26 MPa) and the foams' crystallinity index (from 5.4 to 15.4%). Compared to pristine PU, the composites showed high hydrophobicity (reaching 123° of contact angle for PU-15%) and thermal stability (Tonset from 96 to 96.3°), and high density (from 41 to 60 kg.m−3), making the developed composites an excellent option for environmental applications, such as oil removal and contaminant adsorption.

Enzymatically produced cellulose nanocrystals as reinforcement for waterborne polyurethane and its applications

Waterborne polyurethanes (WBPUs) have been proposed as ecofriendly elastomers with several applications in coatings and adhesives. WBPU's physicochemical properties can be enhanced by the addition of cellulose nanocrystals (CNCs). The way CNCs are isolated has a strong effect on their properties and can determine their role as reinforcement. In this work, CNCs produced using ancestral endoglucanase (EnCNCs) were used as reinforcement for WBPU and compared with CNC produced by sulfuric acid hydrolysis (AcCNC). The enzymatic method produced highly thermostable and crystalline CNCs. The addition of small contents of EnCNCs improved the thermomechanical stability and mechanical properties of WBPUs, even better than commercial AcCNCs. Besides, WBPU reinforced by adding EnCNCs was studied as a coating for paper materials, increasing its abrasion resistance and as electrospun nanocomposite mats where EnCNCs helped maintaining the morphology of the fibers.

Impact of the Combined Use of Magnetite Nanoparticles and Cellulose Nanocrystals on the Shape-Memory Behavior of Hybrid Polyurethane Bionanocomposites

Hybrid bionanocomposites with shape-memory behavior are reported. The materials were accessed by combining a polyurethane matrix with a highly renewable carbon content, cellulose nanocrystals (CNCs), and magnetite nanoparticles (MNPs). The integration of the two nanoparticle types resulted in tough materials that display a higher stiffness and storage modulus in the glassy and rubbery state, thus contributing to the structural reinforcement, as well as magnetic properties, reflecting a synergistic effect of this combination. A quantitative characterization of the thermoactivated shape-memory effect made evident that the addition of CNCs increases the shape fixity, due to the higher glass transition temperature (T_g) and the higher stiffness below T_g than the neat PU, while the addition of MNPs made it possible to activate the shape recovery by applying an alternating magnetic field. Moreover, the new hybrid bionanocomposites showed good bio- and hemocompatibility.

A Biorefinery Strategy That Introduces Hydrothermal Treatment Prior to Acid Hydrolysis for Co-generation of Furfural and Cellulose Nanocrystals

Hydrothermal treatment of wood pulp at 150-225°C prior to acid hydrolysis was investigated in the context of isolating cellulose nanocrystals (CNCs). The objective was 2-folds as follows: (a) generating furfural as a value-added co-product; and (b) concentrating and forming new CNC precursors through thermal re-orientation of para-crystalline cellulose chains that will in turn improve CNC recovery and yield. Furfural yields up to 19 and 21% xylan conversion were obtained at 200 and 225°C hydrothermal treatments, respectively. In addition, these hydrothermal treatment conditions increased the crystallinity index of the pulp (77%) to 84 and 80%, respectively. Consequently, the CNC yield from hydrothermally treated wood pulp, when compared to untreated wood pulp, improved by up to 4- and 2-folds, respectively. An efficient acid hydrolysis process with yield improvements can translate to reduced CNC isolation and purification costs and increased production capacity. The qualities of the CNCs in terms of particle size and crystallinity were not affected due to hydrothermal treatment. However, the zeta potential, sulfur, hydrogen, and oxygen content of the CNCs were significantly lower at 225°C while carbon composition increased, and dark brown coloration was observed that indicates caramelization. This study demonstrates for the first time a novel biorefinery strategy that introduces hydrothermal treatment prior to acid hydrolysis to co-generate furfural and CNC with improved efficiency.

New approach to recycle office waste paper: Reinforcement for polyurethane with nano cellulose crystals extracted from waste paper

New approach to recycle office waste paper was purposed in this paper, i.e., cellulose nanocrystal (CNC) was extracted from waste paper and then used CNC as the organic filler to reinforce polyurethane elastomer (PUE) in thermal properties. A series of CNC/PUE nanocomposites was prepared in situ using a two-step process in solvent N,N-dimethylformamide solution by changing the content of CNC from 0.5, 1, 2, 3, 4 to 5 wt%. The results showed that CNC was covalently bonded to PUE, and specifically concerned with the hard segments of PUE resulting from the strong hydrogen bonding. The interactions between CNC and PUE caused the increased thermal and thermo-mechanical properties, and decreased water absorption of nanocomposites. Importantly, the initial degradation temperature of PUE with 2 wt% content CNC (CNC/PUE2) increased by 21 °C. CNC/PUE2 had the better comprehensive properties with the worse water absorption, which made CNC/PUE2 appealing in load bearing and outdoor applications. Hence, this work not only provided a new recycling method of waste paper but also provided a thermolstable PUE with lower cost.

A review on versatile applications of blends and composites of CNC with natural and synthetic polymers with mathematical modeling

Cellulose is world's most abundant, renewable and recyclable polysaccharide on earth. Cellulose is composed of both amorphous and crystalline regions. Cellulose nanocrystals (CNCs) are extracted from crystalline region of cellulose. The most attractive feature of CNC is that it can be used as nanofiller to reinforce several synthetic and natural polymers. In this article, a comprehensive overview of modification of several natural and synthetic polymers using CNCs as reinforcer in respective polymer matrix is given. The immense activities of CNCs are successfully utilized to enhance the mechanical properties and to broaden the field of application of respective polymer. All the technical scientific issues have been discussed highlighting the recent advancement in biomedical and packaging field.

Organophilic graphene nanosheets as a promising nanofiller for bio-based polyurethane nanocomposites: investigation of the thermal, barrier and mechanical properties

The present study focuses on the design of new nanocomposite films using bio-based thermoplastic polyurethane (TPU) as a polymer matrix and long chain amine functionalized reduced graphene oxide (G-ODA) as a nanofiller.

Polyurethane elastomer composites reinforced with waste natural cellulosic fibers from office paper in thermal properties

Polyurethane elastomer (PUE) composites were synthesized with a low additive content of waste natural cellulosic fibers from office paper. A new technology combining prepolymer method with physical blending and modification was adopted. The results showed that cellulosic fibers were covalently bonded to polyurethane molecular chains and served as a cross-linking agent making the degree of phase separation decrease. Even so, the lowest additive content of cellulosic fibers (1 wt%) in this work could make polyurethane still hold a certain degree of phase separation. Besides, thermal stability of polyurethane was improved from 288 to around 300 °C even at the low cellulosic fibers content. PUE with 3% cellulosic fibers had the better interfacial compatibility between cellulosic fibers and polyurethane causing the greater thermal reinforcement. PUE with 4% and 5% cellulosic fibers had the worse interfacial compatibility generating the better damping capacity indicating that cellulosic fibers could improve damping performance of polyurethane, especially polyurethane with 5 wt% fibers. It meant that cellulosic fibers had a potential application in damping materials.

Polyurethane types, synthesis and applications – a review

Polyurethanes (PUs) are a class of versatile materials with great potential for use in different applications, especially based on their structure–property relationships.