Desnoes E, Deshaies P, Bideau B, Rubiano J. Thermoformed products from high-density polyethylene and Softwood kraft pulp.
NORDIC PULP & PAPER RESEARCH JOURNAL 2024;
39:339-348. [PMID:
39211427 PMCID:
PMC11350244 DOI:
10.1515/npprj-2023-0067]
[Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/18/2023] [Accepted: 05/09/2024] [Indexed: 09/04/2024]
Abstract
Plastic recycling, waste minimization such as process outfall valorization promotes a circular economy. Herein, food trays have been produced in the moulded pulp thermoforming process. To this end, high-density polyethylene (HDPE) outfall has been dispersed in water via Poly vinyl alcohol (PVA) addition in a Northern Bleached Softwood Kraft Pulp (NBSKP) slurry. Samples physical and mechanical properties have been evaluated. With an increasing HDPE content, parts air permeability was drastically reduced to a minimum of 2.4 ± 0.8 mL min-1. In addition, water and grease hold out properties have been increased with minimum water Cobb1800 value of 10.9 ± 5.4 gm-2 and oil Cobb1800 value of 13.18 ± 6.5 gm-2. Samples with high HDPE content demonstrated hydrophobic surface with water contact angle value above 90°. HDPE melting and binding to wood pulp fibers was monitored by SEM images. Regarding the mechanical properties, HDPE induced plastic deformation with a reduced Young modulus by 17 %. Moreover, the addition of HDPE increased wet strength by 81 %. However, the produced food tray composites with high HDPE content demonstrated low repulpability index.
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