Highly sensitive, wide-pressure and low-frequency characterized pressure sensor based on piezoresistive-piezoelectric coupling effects in porous wood

Strain redistribution for achieving wide-range and high-sensitivity monitoring of natural rubber-based sensors

Strain sensors with high sensitivity and wide detection range are essential for meeting diverse applications, such as precisely monitoring the movement of patients with bone defects during rehabilitation. However, extending the sensing range without compromising sensitivity, particularly for small strains, remains a significant challenge for flexible sensors. Here, a strain redistribution strategy was employed to achieve wide-range and high-sensitivity monitoring of natural rubber (NR)-based sensors. A rectangular NR-based sensor was initially developed using the swelling-infiltration method, demonstrating a broad strain range but low sensitivity. The introduction of V-notches on both sides of the sensor resulted in significant local strain enhancement, substantially improving sensitivity but significantly reducing the sensing range. For example, the gauge factor (GF) increased from 4.2 to 28.4 at 20 % strain, while the sensing range decreased from 400.5 % to 71.4 %. Furthermore, O-notches were integrated into the NR-based sensor to facilitate strain redistribution. A well-designed O-notch enhanced the sensing range by 40 % without sacrificing small-strain sensitivity. Additionally, the NR-based sensor with strain redistribution demonstrated a low detection limit (0.1 %), excellent cyclic stability, and biocompatibility, making it highly effective for detecting large and small deformations in the human body.

Flexible Pressure, Humidity, and Temperature Sensors for Human Health Monitoring

The rapid advancements in artificial intelligence, micro-nano manufacturing, and flexible electronics technology have unleashed unprecedented innovation and opportunities for applying flexible sensors in healthcare, wearable devices, and human-computer interaction. The human body's tactile perception involves physical parameters such as pressure, temperature, and humidity, all of which play an essential role in maintaining human health. Inspired by the sensory function of human skin, many bionic sensors have been developed to simulate human skin's perception to various stimuli and are widely applied in health monitoring. Given the urgent requirements for sensing performance and integration of flexible sensors in the field of wearable devices and health monitoring, here is a timely overview of recent advances in pressure, humidity, temperature, and multi-functional sensors for human health monitoring. It covers the fundamental components of flexible sensors and categorizes them based on different response mechanisms, including resistive, capacitive, voltage, and other types. Specifically, the application of these flexible tactile sensors in the area of human health monitoring is highlighted. Based on this, an extended overview of recent advances in dual/triple-mode flexible sensors integrating pressure, humidity, and temperature tactile sensing is presented. Finally, the challenges and opportunities of flexible sensors are discussed.

Top-down architecture of magnetized micro-cilia and conductive micro-domes as fully bionic electronic skin for de-coupled multidimensional tactile perception

Electronic skin (E-skin) has attracted considerable attention for simulating the human sensory system for use in prosthetics, human-machine interactions, and healthcare monitoring. However, it is still challenging to fully mimic the skin function that can de-couple stimuli such as normal/tangential forces, contact/non-contact behaviors, and react to high-frequency inputs. Herein, we propose fully bionic E-skin (FBE-skin), which consists of a magnetized micro-cilia array (MMCA), a micro-dome array (MDA), and flexible electrodes to completely duplicate the hairy layer, epidermis/dermis interface, and subcutaneous mechanoreceptors of human skin. The optimized MDA and interdigital electrode enable the FBE-skin to perceive static forces with a linear sensitivity of 96.6 kPa-1 up to 100 kPa, while the branch of electromagnetic induction allows the FBE-skin to sensitively capture dynamic stimuli with vibrating signals up to 100 Hz. The top-down integration of MDA and MMCA not only replicates the three-dimensional structure of human skin, but also synergistically provides the FBE-skin with bionic rapidly adapting (RA) and slowly adapting (SA) receptors. Consequently, the FBE-skin is capable of perceiving dynamic/static, normal/tangential, and contact/non-contact stimuli with a broad range of working pressures and frequencies. We expect that the design of FBE-skin will be promising for widespread applications from intelligent sensing to human-machine interactions.

High pressure sensor based on intensity-variation using polymer optical fiber

Silica fiber under high pressure increases the risk of fiber breakage or permanent deformation, which may cause sensor failure due to mechanical strength limitations. High pressure can also induce birefringence in optical fiber. In this study, we present a simple design and low-cost high pressure sensor using polymer optical fiber (POF) based on the intensity-variation technique. A side-coupling mechanism in the sensor structure is adopted, which varies the intensity with applied pressure. Two POFs are twisted together to create a sensing region where the light is launched in the first fiber and measurement is taken from the second fiber. In sensing phenomena, cladding mode frustrated total internal reflection occurs when pressure increases. Silicone gel is used in the pressure chamber for sealing and preventing leakage. The sensor structure is able to detect high pressure in the MPa range, where we tested up to 4 MPa. For higher sensitivity, twisted and bend structure is analyzed, and sensitivity is achieved at about 432.21 nW/MPa. However, twisted helical structure is adopted to enhance sensing range which is about 50 cm. The proposed high-pressure sensor structure is easier to fabricate and has high stability because it doesn't require any destructive method as compared to other conventional methods.

Organic-inorganic hybrid piezotronic bipolar junction transistor for pressure sensing

With the rapid development of the Internet of Things (IoTs), wearable sensors are playing an increasingly important role in daily monitoring of personal health and wellness. The signal-to-noise-ratio has become the most critical performance factor to consider. To enhance it, on the one hand, good sensing materials/devices have been employed; on the other hand, signal amplification and noise reduction circuits have been used. However, most of these devices and circuits work in an active sampling mode, requiring frequent data acquisition and hence, entailing high-power consumption. In this scenario, a flexible and wearable event-triggered sensor with embedded signal amplification without an external power supply is of great interest. Here, we report a flexible two-terminal piezotronic n-p-n bipolar junction transistor (PBJT) that acts as an autonomous and highly sensitive, current- and/or voltage-mediated pressure sensor. The PBJT is formed by two back-to-back piezotronic diodes which are defined as emitter-base and collector-base diodes. Upon force exertion on the emitter side, as a result of the piezoelectric effect, the emitter-base diode is forward biased while the collector-base diode is reverse biased. Due to the inherent BJT amplification effect, the PBJT achieves record-high sensitivities of 139.7 kPa-1 (current-based) and 88.66 kPa-1 (voltage-based) in sensing mode. The PBJT also has a fast response time of <110 ms under exertion of dynamic stimuli ranging from a flying butterfly to a gentle finger touch. Therefore, the PBJT advances the state of the art not only in terms of sensitivity but also in regard to being self-driven and autonomous, making it promising for pressure sensing and other IoT applications.

An ultra-soft conductive elastomer for multifunctional tactile sensors with high range and sensitivity

Flexible tactile sensors have become important as essential tools for facilitating human and object interactions. However, the materials utilized for the electrodes of capacitive tactile sensors often cannot simultaneously exhibit high conductivity, low modulus, and strong adhesiveness. This limitation restricts their application on flexible interfaces and results in device failure due to mechanical mismatch. Herein, we report an ultra-low modulus, highly conductive, and adhesive elastomer and utilize it to fabricate a microstructure-coupled multifunctional flexible tactile sensor. We prepare a supramolecular conductive composite film (SCCF) as the electrode of the tactile sensor using a supramolecular deep eutectic solvent, polyvinyl alcohol (PVA) solution, poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate) (PEDOT:PSS), and MXene suspension. We employ a polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP) film containing 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide (EMIM:TFSI) as the dielectric layer to fabricate capacitive sensors with an electrical double layer structure. Furthermore, we enhance the performance of the device by incorporating coupled pyramid and dome microstructures, which endow the sensor with multi-directional force detection. Our SCCF exhibits extremely high conductivity (reaching 710 S cm-1), ultra-low modulus (0.8 MPa), and excellent interface adhesion strength (>120 J m-2). Additionally, due to the outstanding conductivity and unique structure of the SCCF, it possesses remarkable electromagnetic shielding ability (>50 dB). Moreover, our device demonstrates a high sensitivity of up to 1756 kPa-1 and a wide working range reaching 400 kPa, combining these attributes with the requirements of an ultra-soft human-machine interface to ensure optimal contact between the sensor and interface materials. This innovative and flexible tactile sensor holds great promise and potential for addressing various and complex demands of human-machine interaction.

Tactile corpuscle-inspired piezoresistive sensors based on (3-aminopropyl) triethoxysilane-enhanced CNPs/carboxylated MWCNTs/cellulosic fiber composites for textile electronics

Recently, wearable electronic products and gadgets have developed quickly with the aim of catching up to or perhaps surpassing the ability of human skin to perceive information from the external world, such as pressure and strain. In this study, by first treating the cellulosic fiber (modal textile) substrate with (3-aminopropyl) triethoxysilane (APTES) and then covering it with conductive nanocomposites, a bionic corpuscle layer is produced. The sandwich structure of tactile corpuscle-inspired bionic (TCB) piezoresistive sensors created with the layer-by-layer (LBL) technology consists of a pressure-sensitive module (a bionic corpuscle), interdigital electrodes (a bionic sensory nerve), and a PU membrane (a bionic epidermis). The synergistic mechanism of hydrogen bond and coupling agent helps to improve the adhesive properties of conductive materials, and thus improve the pressure sensitive properties. The TCB sensor possesses favorable sensitivity (1.0005 kPa-1), a wide linear sensing range (1700 kPa), and a rapid response time (40 ms). The sensor is expected to be applied in a wide range of possible applications including human movement tracking, wearable detection system, and textile electronics.

Versatile Mesoporous All-Wood Sponge Enabled by In Situ Fibrillation toward Indoor-Outdoor Energy Management and Conversion

The on-demand regulation of cell wall microstructures is crucial for developing wood as a functional building material for energy management and conversion. Here, a novel strategy based on reactive deep eutectic solvent is developed to one-step in situ fibrillate wood via disrupting the hydrogen bonding networks in cell walls and simultaneously carboxylating wood components, without significantly altering the native hierarchical structures of wood. Benefiting from its distinctive cell wall structure composed of individualized yet well-organized lignocellulose nanofibrils, in situ fibrillated wood exhibits a prominent mesoporous structure with a specific surface area of 81 m2/g. It represents a robust sponge material (5 MPa at 80% strain) with excellent durability. Due to the enhanced compressibility and charge polarization capacity, the in situ fibrillated wood (10 × 11 × 12 mm3) can generate a piezoelectric output voltage of up to 2 V under 221 kPa stress. The favorable microstructural characteristics render in situ fibrillated wood with highly thermal-insulating properties, high solar reflectivity, and mid-infrared emissivity, favoring outdoor passive cooling effects with a subambient temperature drop of 6 °C. Combining its controllable, durable, and eco-friendly attributes, our developed wood sponge represents a versatile structural material suitable for indoor/outdoor energy-saving applications.

Flexible Sensors with a Multilayer Interlaced Tunnel Architecture for Distinguishing Different Strains

The diversity of body joints and the complexity of joint motions cause flexible strain sensors to undergo complex strains such as stretching, compression, bending, and extrusion, which results in sensors that do not recognize different strains, facing great challenges in detecting the true motion characteristics of joints. Here, the monitoring of body joints' real motion characteristics has been realized by the sensor that can output response signals with different resistance trends for different strains. The sensor prepared by the sacrificial template method is characterized by a multilayered interlaced tunnel architecture and carbon black embedded in the inner wall of the tunnel. Stretching, compressive, and bending strains result in increasing, decreasing, and increasing resistance, followed by a decrease in resistance of the sensor, respectively. The sensor can still output distinguishable response signals, even in the presence of complex strains induced by squeezing. Low strain detection limits (0.03%) and wide detection ranges (>600%) are achieved due to the localized strain enhancement caused by the unique structure. The sensor can detect the motion characteristics of different joints in flexion-extension, abduction-adduction, and internal-external rotation, which, in turn, can be used for real-time monitoring of complex joint motions involved in limb rehabilitation. In addition, the sensor recognizes the 26 letters of the alphabet represented by sign language gestures. The above studies demonstrate the potential application of our prepared sensors in flexible, wearable devices.

Flexible and Stretchable Pressure Sensors: From Basic Principles to State-of-the-Art Applications

Flexible and stretchable electronics have emerged as highly promising technologies for the next generation of electronic devices. These advancements offer numerous advantages, such as flexibility, biocompatibility, bio-integrated circuits, and light weight, enabling new possibilities in diverse applications, including e-textiles, smart lenses, healthcare technologies, smart manufacturing, consumer electronics, and smart wearable devices. In recent years, significant attention has been devoted to flexible and stretchable pressure sensors due to their potential integration with medical and healthcare devices for monitoring human activity and biological signals, such as heartbeat, respiratory rate, blood pressure, blood oxygen saturation, and muscle activity. This review comprehensively covers all aspects of recent developments in flexible and stretchable pressure sensors. It encompasses fundamental principles, force/pressure-sensitive materials, fabrication techniques for low-cost and high-performance pressure sensors, investigations of sensing mechanisms (piezoresistivity, capacitance, piezoelectricity), and state-of-the-art applications.