Direct conversion of cellulose to 5-hydroxymethylfurfural (HMF) using an efficient and inexpensive boehmite catalyst

Recent Advances in Zeolites-Catalyzed Biomass Conversion to Hydroxymethylfurfural: The Role of Porosity and Acidity

Biomass is an attractive raw material for the production of fuel oil and chemical intermediates due to its abundant reserves, low price, easy biodegradability, and renewable use. Hydroxymethylfurfural (5-HMF) is a valuable platform chemically derived from biomass that has gained significant research interest owing to its economic and environmental benefits. In this review, recent advances in biomass catalytic conversion systems for 5-HMF production were examined with a focus on the catalysts selection and feedstocks' impact on the 5-HMF selectivity and yield. Specifically, the potential of zeolite-based catalysts for efficient biomass catalysis was evaluated given their unique pore structure and tunable (Lewis and Brønsted) acidity. The benefits of hierarchical modifications and the interactions between porosity and acidity in zeolites, which are critical factors for the development of green catalytic systems to convert biomass to 5-HMF efficiently, were summarized and assessed. This Review suggests that zeolite-based catalysts hold significant promise in facilitating the sustainable utilization of biomass resources.

TiO2/g-C3N4/SO3H(IL): Unique Usage of Ionic Liquid-Based Sulfonic Acid as an Efficient Photocatalyst for Visible-Light-Driven Preparation of 5-HMF from Cellulose and Glucose

Upgrading of biomass wastes to value-added materials has been incessantly pursued worldwide with diverse applications, especially deploying photocatalytic composites encompassing metal oxides with acidic and carbon compounds. Herein, the fabrication of a morphologically unique acidic catalyst encompassing a two-dimensional (2D) TiO₂/g-C₃N₄ heterojunction feature is described for the generation of 5-hydroxymethylfurfural (5-HMF), which exploits the acidic/ionic liquid (IL) bifunctional photocatalysis under visible light. The structural integrity of the synthesized TiO₂/g-C₃N₄/SO₃H(IL) was corroborated by Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), energy-dispersive X-ray spectroscopy-energy-dispersive spectroscopy (EDX-EDS), X-ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TGA), field emission scanning electron microscopy (FESEM), UV-vis, Tauc plots, transmission electron microscopy (TEM), and Brunauer-Emmett-Teller-Barrett-Joyner-Halenda (BET-BJH) analyses. Keeping environmental impact in mind, there are compelling advantages in the development of bio-derived pathways to access ILs from natural renewable resources. The outcomes of environmental assessments have revealed that the incorporation of TiO₂ in g-C₃N₄ and ClSO₃H can reduce the probability of recombination due to ionic charges present, therefore enhancing the photocatalytic activity via the transformation of cellulose and glucose to produce 5-HMF in higher yields, with the optimum conditions being reaction in water under a blue light-emitting diode (LED), at 100 °C, for 1-1.5 h. The main advantages of this production method include minimum number of synthetic steps as well as ample availability of and easy access to primary ingredients. While a significant volume of 5-HMF was produced under blue light-emitting diode (LED) radiation, the selectivity was drastically reduced in the dark. The salient attributes of the catalyst comprise stability in air, robustness, reusability, and its overall superior activity that is devoid of hazardous additives or agents. This inimitable method has uncovered a newer strategy for enhancing the photocatalytic attributes of deployed semiconducting materials for numerous photocatalytic functions while adhering to the tenets of environmental friendliness.

Thermal Treatment to Obtain 5-Hydroxymethyl Furfural (5-HMF), Furfural and Phenolic Compounds from Vinasse Waste from Agave

Vinasses represent important final disposal problems due to their physical-chemical composition. This work analyzed the composition of tequila vinasses and increased 5-hydroxymethylfurfural, furfural, and phenolic compounds using thermal hydrolysis with hydrogen peroxide as a catalyst. A statistical Taguchi design was used, and a UPLC-MS (XEVO TQS Micro) analysis determined the presence and increase of the components. The treatment at 130 °C, 40 min, and 0.5% of catalyst presented the highest increase for 5-HMF (127 mg/L), furfural (3.07 mg/L), and phenol compounds as chlorogenic (0.36 mg/L), and vanillic acid (2.75 mg/L). Additionally, the highest removal of total sugars (57.3%), sucrose (99.3%), and COD (32.9%). For the treatment T130:30m:0P the syringic (0.74 mg/L) and coumaric (0.013 mg/L) acids obtained the highest increase, and the treatment T120:30m:1P increased 3-hydroxybenzoic (1.30 mg/L) and sinapic (0.06 mg/L) acid. The revaluation of vinasses through thermal treatments provides guidelines to reduce the impact generated on the environment.

Solvent Effects Enable Efficient Tandem Conversion of Cellulose and Its Monosaccharides Towards 5-Hydroxymethylfurfural

The biomass-derived platform compound 5-hydroxymethylfurfural (HMF) has been hailed as the "Sleeping Giant" due to its promising applications, and it occupies a critical spot in the biomass upgrading roadmap. HMF is typically produced from cellulose and its monosaccharides via a complex tandem conversion with multiple steps (i. e., cellulose depolymerization, glucose isomerization, fructose dehydration, etc.). Previous investigations have confirmed the irreplaceable contribution of solvents in regulating the tandem conversion of cellulose and its monosaccharides to HMF. However, the potential effects of solvents in contributing to this multi-step tandem process have not yet been clearly elucidated. In this context, this Review aims to provide in-depth insights into the intrinsic interactions between solvent system and substrate conversion (cellulose and its monosaccharides conversion), reaction regulation (reaction activity and selectivity regulation), as well as product acquisition (humins formation inhibition and product purification). It attempts to elucidate specific solvent effects to promote a more efficient tandem conversion of cellulose and its monosaccharides towards HMF. The insights provided in this Review may contribute to a more sustainable HMF production from biomass feedstocks and a further development of greener solvent systems.

Carboxymethyl-Cellulose-Containing Ag Nanoparticles as an Electrochemical Working Electrode for Fast Hydroxymethyl-Furfural Sensing in Date Molasses

Novel biosensors based on carboxymethyl cellulose extract from date palm fronds containing Ag nanoparticles as an electrochemical working electrode for fast hydroxymethylfurfural (HMF) sensing in date molasses were prepared. The morphological, structural, and crystallinity characteristics of the prepared Ag@CMC were described via SEM, DLS, TEM, and XRD. In addition, Raman spectroscopy and UV-VIS spectroscopy were performed, and thermal stability was studied. The investigated techniques indicated the successful incorporation of AgNPs into the CMC polymer. The sensing behavior of the prepared AgNPs@CMC electrode was studied in terms of cyclic voltammetry and linear scan voltammetry at different HMF concentrations. The results indicated high performance of the designed AgNPs@CMC, which was confirmed by the linear behavior of the relationship between the cathodic current and HMF content. Besides, real commercial samples were investigated using the novel AgNPs@CMC electrode.

An integrated deep eutectic solvent-ionic liquid-metal catalyst system for lignin and 5-hydroxymethylfurfural production from lignocellulosic biomass: Technoeconomic analysis

There is an increasing interest in deep eutectic solvent (DES) and ionic liquid (IL) for lignin and 5-hydroxymethylfurfural (HMF) production from lignocellulosic biomass, but their economic costs raise great concerns. In this study, the effects of DES (ZnCl₂-lactic acid)/IL([EMIM]Cl)/metal catalysts (CuCl₂-CrCl₂) recycling time, acetone/water washing volume, HMF yield, and production capacity on total capital investment, annual operating cost, and net present value (NPV) of the refinery were elucidated. Results showed that annual operating cost was highly associated with DES/IL/metal catalysts recycling time as it determined raw materials cost. The HMF MSP of $16453/MT for the base case (ZnCl₂/lactic acid recycling 5 times, acetone/water washing 5 volumes, CuCl₂-CrCl₂-[EMIM]Cl recycling 10 times, HMF yield of 55%, and production capacity of 100 MT/h) was achieved with an IRR of 10%. Sensitivity analysis identified the unit costs of lactic acid and [EMIM]Cl as the dominant contributors to the HMF MSP.

Low-temperature hydrothermal liquefaction of pomelo peel for production of 5-hydroxymethylfurfural-rich bio-oil using ionic liquid loaded ZSM-5

Ionic liquid loaded ZSM-5 with high stability and catalytic performance was used for hydrothermal liquefaction (HTL) of pomelo peel for the first time. Bio-oil obtained at 200 °C had the highest yield (29.21 wt%) and high heating value (21.41 MJ/kg), with main constituents of 5-hydroxymethylfurfural (5-HMF, 50.10%), 3-Pyridinol (19.8%) and pentanoic acid (5.35%). The higher 5-hydroxymethylfurfural yield obtained using ionic liquid loaded ZSM-5 was further compared to other studies (0-50%). In comparison to high-temperature HTL, catalytic HTL with ionic liquid loaded ZSM-5 led to lower activation energy requirements (31.93 kJ·mol^-1) for the conversion of glucose into 5-HMF. Additionally, the catalysts showed excellent recyclability, with 19.68 wt% of bio-oil containing 59.6% of light oil obtained after 5 cycles. Hence, this study presents a novel approach for the catalytic conversion of lignocellulosic biomass into 5-HMF-rich bio-oil for energy and green chemistry applications.

The Role Played by Ionic Liquids in Carbohydrates Conversion into 5-Hydroxymethylfurfural: A Recent Overview

Obtaining industrially relevant products from abundant, cheap, renewable, and low-impacting sources such as lignocellulosic biomass, is a key step in reducing consumption of raw fossil materials and, consequently, the environmental footprint of such processes. In this regard, a molecule that is similar to 5-hydroxymethylfurfural (5-HMF) plays a pivotal role, since it can be produced from lignocellulosic biomass and gives synthetic access to a broad range of industrially important products and polymers. Recently, ionic liquids (ILs) have emerged as suitable solvents for the conversion of biomass and carbohydrates into 5-HMF. Herein, we provide a bird's-eye view on recent achievements about the use of ILs for the obtainment of 5-HMF, covering works that were published over the last five years. In particular, we first examine reactions involving homogeneous catalysis as well as task-specific ionic liquids. Then, an overview of the literature addressing the use of heterogeneous catalysts, including enzymes, is presented. Whenever possible, the role of ILs and catalysts driving the formation of 5-HMF is discussed, also comparing with the same reactions that are performed in conventional solvents.

Recent Advances in the Brønsted/Lewis Acid Catalyzed Conversion of Glucose to HMF and Lactic Acid: Pathways toward Bio-Based Plastics

One of the most trending topics in catalysis recently is the use of renewable sources and/or non-waste technologies to generate products with high added value. That is why, the present review resumes the advances in catalyst design for biomass chemical valorization. The variety of involved reactions and functionality of obtained molecules requires the use of multifunctional catalyst able to increase the efficiency and selectivity of the selected process. The use of glucose as platform molecule is proposed here and its use as starting point for biobased plastics production is revised with special attention paid to the proposed tandem Bronsted/Lewis acid catalysts.

Production of 5-Hydroxymethylfurfural from Direct Conversion of Cellulose Using Heteropolyacid/Nb2O5 as Catalyst

This study aimed to select the best reaction conditions to produce 5-hydroxymethylfurfural (HMF) from cellulose using heterogeneous catalyst based on a heteropolyacid (H3PW12O40—HPW) and Nb2O5. Initially, the influence of the temperature (160 or 200 °C), acetone:water ratio (50:50 or 75:25 v/v), cellulose load (5% or 10% w/v) and catalyst concentration (1% or 5% w/v) on HMF production from cellulose was evaluated through a Taguchi’s L16 screening experimental design. Afterwards, the main variables affecting this process, namely the temperature (160–240 °C) and acetone:water ratio (60:40–90:10 v/v), were optimized using a central composite rotatable design. Next, a kinetic study on HMF production from cellulose was carried out. Finally, HMF production from cellulose obtained from different biomass sources was evaluated. It was found that the reaction conditions able to result in maximum HMF yield, i.e., around 20%, were 200 °C, acetone:water ratio of 75:25 (v/v), 10% w/v of cellulose, and 5% w/v of catalyst concentration. The kinetic study revealed that the Langmuir–Hinshelwood–Hougen–Watson approach fit to the experimental data. Under the optimized conditions, the catalyst HPW/Nb2O5 was also effective in converting different sources of cellulose into HMF.

Role of Brønsted and Lewis acidic sites in sulfonated Zr-MCM-41 for the catalytic reaction of cellulose into 5-hydroxymethyl furfural

A series of sulfonated Zr-MCM-41 samples were synthesized by the in-situ method followed by sulfonation using sulfuric acid for the catalytic study of cellulose to 5-hydroxymethyl furfural in batch condition. All synthesized catalysts were characterized by XRD, N2 adsorption–desorption isotherm, FT-IR, TEM, EDX, and NH3 temperature-programmed desorption analysis. The XRD and N2 adsorption–desorption isotherm results have confirmed that incorporated Zr4+ was substituted within the framework of silica MCM-41 with hexagonal pores. Similarly, the FT-IR and EDX results have proved that Zr-MCM-41 was sulfonated. The Brønsted acidic and Lewis acidic sites were identified by NH3-TPD analysis. Among the sulfonated Zr-MCM-41 catalysts, S-15Zr-MCM-41 has shown 70% cellulose conversion with 16.4% selectivity of 5-hydroxymethyl furfural at 170 °C for 2 h which was higher than other catalysts. It was attributed to the high ratio of Brønsted acidic to Lewis acidic sites.

Graphic abstract

Selective Conversion of Glucose to 5-Hydroxymethylfurfural by Using L-Type Zeolites with Different Morphologies

In the present work, the morphology of L-type zeolite (LTL topology) has been modified in order to evaluate the influence of several protonated-form LTL-zeolites with different morphologies on their stability and catalytic performance in the conversion of glucose into 5-hydroxymethylfurfural (5-HMF). Physico-chemical characterization of the LTL-based catalysts has revealed that the three types of morphologies (needle, short rod and cylinder) are active, providing complete glucose conversion and high 5-HMF yield values. The addition of CaCl2 had a positive influence on the catalytic performance. It was found that morphology influences the textural and acid properties of LTL-zeolites, and hence their catalytic performance. The best catalytic results have been obtained with the NEEDLE-LTL, showing nanoparticles with a length of 4.46 μm and a width of 0.63 μm, which attains a 5-HMF yield of 63%, at 175 °C after 90 min of reaction, and a glucose conversion of 88%. The reusability study has revealed a progressive decrease in 5-HMF yield after each catalytic cycle. Different regeneration methods have been essayed without recovering the initial catalytic activity. The presence of organic molecules in micropores has been demonstrated by TG analysis, which are difficult to remove even after a regeneration process at 550 °C.