Cs-promoted Ni/Fe catalyst as a Cr-free, high temperature shift catalyst for steam methane reformate without additional supply of steam

Design of Full-Temperature-Range RWGS Catalysts: Impact of Alkali Promoters on Ni/CeO2

Reverse water gas shift (RWGS) competes with methanation as a direct pathway in the CO₂ recycling route, with methanation being a dominant process in the low-temperature window and RWGS at higher temperatures. This work showcases the design of multi-component catalysts for a full-temperature-range RWGS behavior by suppressing the methanation reaction at low temperatures. The addition of alkali promoters (Na, K, and Cs) to the reference Ni/CeO₂ catalyst allows identifying a clear trend in RWGS activation promotion in both low- and high-temperature ranges. Our characterization data evidence changes in the electronic, structural, and textural properties of the reference catalyst when promoted with selected dopants. Such modifications are crucial to displaying an advanced RWGS performance. Among the studied promoters, Cs leads to a more substantial impact on the catalytic activity. Beyond the improved CO selectivity, our best performing catalyst maintains high conversion levels for long-term runs in cyclable temperature ranges, showcasing the versatility of this catalyst for different operating conditions. All in all, this work provides an illustrative example of the impact of promoters on fine-tuning the selectivity of a CO₂ conversion process, opening new opportunities for CO₂ utilization strategies enabled by multi-component catalysts.

Modification strategies of heterogeneous catalysts for water-gas shift reactions

Featured by high energy density, hydrogen has been deemed as a clean and renewable energy source compared with conventional fossil fuels. Water-gas shift reaction (WGSR) exhibits great potential in the...

Roles of highly ordered mesoporous structures of Fe–Ni bimetal oxides for an enhanced high-temperature water-gas shift reaction activity

Highly ordered mesoporous Fe–Ni bimetal oxide (m-FeNi) catalysts synthesized using KIT-6 as a hard-template by a nanocasting method were investigated for an alternative high-temperature water-gas shift (HT-WGS) reaction.

Zn-Al Mixed Oxides Decorated with Potassium as Catalysts for HT-WGS: Preparation and Properties

A set of ex-ZnAl-LDHs catalysts with a molar ratio of Zn/Al in the range of 0.3–1.0 was prepared using co-precipitation and thermal treatment. The samples were characterized using various methods, including X-ray fluorescence spectroscopy (XRF), X-ray photoelectron spectroscopy (XPS), X-ray powder diffraction (XRD), Fourier transform infrared spectroscopy FT-IR, N2 adsorption, Temperature-programmed desorption of CO2 (TPD-CO2) as well as Scanning electron microscopy (SEM-EDS). Catalyst activity and long-term stability measurements were carried out in a high-temperature water–gas shift (HT-WGS) reaction. Mixed oxide catalysts with various Zn/Al molar ratios decorated with potassium showed high activity in the HT-WGS reaction within the temperature range of 330–400 °C. The highest activity was found for the Zn/Al molar ratio of 0.5 corresponding to spinel stoichiometry. However, the catalyst with a stoichiometric spinel molar ratio of Zn/Al (ZnAl_0.5_K) revealed a higher tendency for surface migration and/or vaporization of potassium during overheating at 450 °C. The correlation of the activity results and TPD-CO2 data show that medium basic sites enhance the progress of the HT-WGS reaction.

Cr-Free, Cu Promoted Fe Oxide-Based Catalysts for High-Temperature Water-Gas Shift (HT-WGS) Reaction

Ca, Ni, Co, and Ge promoters were examined as potential candidates to substitute for the current toxic Cr in Cu-promoted Fe oxide-based catalysts for the HT-WGS reaction. The Ca and Ni promoters were found to improve catalyst performance relative to promotion with Cr. The HS-LEIS surface analysis data demonstrate that Ca and Ge tend to segregate on the surface, while Ni, Co, and Cr form solid solutions in the Fe3O4 bulk lattice. The corresponding number of catalytic active sites, redox, and WGS activity values of the catalysts were determined with CO-TPR, CO+H2O-TPSR, and SS-WGS studies, respectively. The poorer HT-WGS performances of the Ge and Co promoters are related to the presence of surface Ge and Co that inhibits catalyst redox ability, with the Co also not stabilizing the surface area of the Fe3O4 support. The Ni promoter uniformly disperses the Cu nanoparticles on the catalyst surface and increases the number of FeOx-Cu interfacial redox sites. The Ca promoter on the catalyst surface, however, enhances the activity of the FeOx-Cu interfacial redox sites. The CO+H2O TPSR results reveal that the redox ability of the active sites follows the SS-WGS performance of the catalysts and show the following trend: 3Cu8CaFe > 3Cu8NiFe ≥ 3Cu8CrFe > 3Cu8CoFe >> 3Cu8GeFe. Furthermore, all the catalysts followed a redox-type reaction mechanism for the HT-WGS reaction.

Preparation of mesoporous nanocrystalline alkali promoted chromium free catalysts (Fe2O3–Al2O3–NiO) for a high temperature water gas shift reaction

Alkali promoted-Fe–Al–Ni catalysts exhibited higher activity and lower methanation compared to the unpromoted Fe–Al–Ni catalyst in high temperature water gas shift reaction.