The effect of dopants on the activity of MoO3/ZSM-5 catalysts for the dehydroaromatisation of methane

Promoters for Improvement of the Catalyst Performance in Methane Valorization Processes

In this work, the introduction of modifying additives in the composition of catalysts is considered as an effective mode of improving functional characteristics of materials for two processes of methane conversion into valuable products – methane dehydroaromatization (DHA of CH4) into benzene and hydrogen and autothermal reforming of methane (ATR of CH4) into synthesis gas. The effect of type and content of promoters on the structural and electronic state of the active component as well as catalyst activity and stability against deactivation is discussed. For DHA of CH4 the operation mode of additives M = Ag, Ni, Fe in the composition of Mo-M/ZSM-5 catalysts was elucidated and correlated with the product yield and coke content. It was shown that when Ag serves as a promoter, the duration of the catalyst stable operation is enhanced due to a decrease in the rate of the coke formation. In the case of Ni and Fe additives, the Ni-Мо and Fe-Mo alloys are formed that retain the catalytic activity for a long time in spite of the carbon accumulation. For ATR of CH4, the influence of M = Pd, Pt, Re, Mo, Sn in the composition of Ni-M catalysts supported on La2O3 or Ce0.5Zr0.5O2/Al2O3 was elucidated. It was demonstrated that for Ni-M/La2O3 catalysts, Pd is a more efficient promoter that improves the reducibility of Ni cations and increases the content of active Nio centers. In the case of Ni-M/Ce0.5Zr0.5O2/Al2O3 samples, Re is considered the best promoter due to the formation of an alloy with anti-coking and anti-sintering properties. The use of catalysts with optimal promoter type and its content provides high efficiency of methane valorization processes.

Reactivity, Selectivity, and Stability of Zeolite-Based Catalysts for Methane Dehydroaromatization

Non-oxidative dehydroaromatization is arguably the most promising process for the direct upgrading of cheap and abundant methane to liquid hydrocarbons. This reaction has not been commercialized yet because of the suboptimal activity and swift deactivation of benchmark Mo-zeolite catalysts. This progress report represents an elaboration on the recent developments in understanding of zeolite-based catalytic materials for high-temperature non-oxidative dehydroaromatization of methane. It is specifically focused on recent studies, relevant to the materials chemistry and elucidating i) the structure of active species in working catalysts; ii) the complex molecular pathways underlying the mechanism of selective conversion of methane to benzene; iii) structure, evolution and role of coke species; and iv) process intensification strategies to improve the deactivation resistance and overall performance of the catalysts. Finally, unsolved challenges in this field of research are outlined and an outlook is provided on promising directions toward improving the activity, stability, and selectivity of methane dehydroaromatization catalysts.

Preparation of Mo/HZSM-5/Bentonite Catalyst for Methane Aromatization in a Fluidized Bed Reactor

Methane aromatization is a promising technology for the transformation of natural gas to added-value products. The main objective of this work was to obtain a catalyst with suitable performance and good mechanical stability for methane aromatization reaction in fluidized bed reactors. The selected catalyst was Mo/H-ZSM-5/bentonite mixture. Mo/ZSM-5 was chosen as the active material, since it provides good selectivity to aromatics but the particle size of the zeolite was too small for operation in a fluidized bed and a binder was needed. We prepared two series of catalysts with two different zeolites. We tested several heating velocities (1, 7 and 10 °C min‒1) in the different stages of catalyst synthesis. Methane conversion and selectivity to aromatic products improved when using gentle thermal treatments, increasing 2% and 10%, respectively, for the best catalyst tested.

Alternative catalytic materials: carbides, nitrides, phosphides and amorphous boron alloys

Catalysts generated by the addition of carbon, nitrogen or phosphorus to transition metals have interesting properties and potential applications. The addition of carbon, nitrogen or phosphorus can lead to substantial modification of the catalytic efficacy of the parent metal and some carbides and nitrides are claimed to be comparable to noble metals in their behaviour. Amorphous boron transition metal alloys are also a class of interesting catalyst, although their structures and phase composition are more difficult to define. In this critical review, the preparation of these catalysts is described and brief details of their application given. To date, attention has largely centred upon the application of these materials as alternatives for existing catalysts. However, novel approaches towards their utilisation can be envisaged. For example, the extent to which it is possible to utilise the "activated" carbon and nitrogen species within the host lattices of carbides and nitrides, respectively, as a reactant remains largely unexplored (195 references).