Recent progress in selective CO removal in a H2-rich stream

Towards bridging thermo/electrocatalytic CO oxidation: from nanoparticles to single atoms

Proton exchange membrane fuel cells (PEMFCs), as a feasible alternative to replace the traditional fossil fuel-based energy converter, contribute significantly to the global sustainability agenda. At the PEMFC anode, given the high exchange current density, Pt/C is deemed the catalyst-of-choice to ensure that the hydrogen oxidation reaction (HOR) occurs at a sufficiently fast pace. The high performance of Pt/C, however, can only be achieved under the premise that high purity hydrogen is used. For instance, in the presence of trace level carbon monoxide, a typical contaminant during H2 production, Pt is severely deactivated by CO surface blockage. Addressing the poisoning issue necessitates for either developing anti-poisoning electrocatalysts or using pre-purified H2 obtained via a thermo-catalysis route. In other words, the CO poisoning issue can be addressed by either thermal-catalysis from the H2 supply side or electrocatalysis at the user side, respectively. In spite of the distinction between thermo-catalysis and electro-catalysis, there are high similarities between the two routes. Essentially, a reduction in the kinetic barrier for the combination of CO to oxygen containing intermediates is required in both techniques. Therefore, bridging electrocatalysis and thermocatalysis might offer new insight into the development of cutting edge catalysts to solve the poisoning issue, which, however, stands as an underexplored frontier in catalysis science. This review provides a critical appraisal of the recent advancements in preferential CO oxidation (CO-PROX) thermocatalysts and anti-poisoning HOR electrocatalysts, aiming to bridge the gap in cognition between the two routes. First, we discuss the differences in thermal/electrocatalysis, CO oxidation mechanisms, and anti-CO poisoning strategies. Second, we comprehensively summarize the progress of supported and unsupported CO-tolerant catalysts based on the timeline of development (nanoparticles to clusters to single atoms), focusing on metal-support interactions and interface reactivity. Third, we elucidate the stability issue and theoretical understanding of CO-tolerant electrocatalysts, which are critical factors for the rational design of high-performance catalysts. Finally, we underscore the imminent challenges in bridging thermal/electrocatalytic CO oxidation, with theory, materials, and the mechanism as the three main weapons to gain a more in-depth understanding. We anticipate that this review will contribute to the cognition of both thermocatalysis and electrocatalysis.

Dynamics of Elementary Steps on Metal Surfaces at High Coverages: The Prevalence and Kinetic Competence of Contiguous Bare-Atom Ensembles

The rate of elementary steps on densely-covered surfaces depends sensitively on repulsive interactions within dense adlayers, situations ubiquitous in practice and with kinetic consequences seldom captured by Langmuirian treatments of surface catalysis. This study develops an ensemble-based method that assesses how such repulsion influences the prevalence and kinetic competence of bare-atom ensembles of different size. Chemisorbed CO (CO*) is used as an example because it forms dense adlayers on metal nanoparticles during CO2 hydrogenation (CO2-H2) and other reactions, leading to significant repulsion that weakens the binding of CO* and kinetically-relevant transition states (TS). This approach is enabled by density functional theory and probability formalisms and describes the prevalence of ensembles of contiguous bare atoms from their formation energy (via CO* desorption); it then determines their competence in stabilizing the TS and mediating the reaction rates. The specific conclusions reflect the extent to which a given TS and CO* desorbed to form bare ensembles "sense" repulsion and the contribution of each ensemble size to each reaction channel mediated by distinct TS structures. These formalisms are illustrated by assessing the relative contributions, kinetic relevance, and ensemble size requirements for two CO2-H2 routes (direct and H-assisted CO2 activation to CO and H2O) on Ru nanoparticles, but they are not restricted to specific bound species or reaction channels. This method is essential to assess the kinetic relevance of elementary steps in a given catalytic sequence and to determine the contributions from parallel reaction channels at the crowded surfaces that prevail in the practice of surface catalysis.

RuNi/TiZr-MMO Catalysts Derived from Zr-Modified NiTi-LDH for CO-Selective Methanation

CO-selective methanation (CO-SMET) is an efficient hydrogen-rich (H2-rich) gas purification technology for proton exchange membrane fuel cells. It is vital to develop suitable catalysts with good low-temperature activity for CO-SMET reactions. In this study, RuNi/TiZrx-mixed metal oxide (RuNi/TiZrx-MMO) catalysts with different molar ratios of Zr/Ti, derived from a Zr-promoted NiTi-layered double hydroxide (NiTi-LDH) precursor were successfully prepared using the co-precipitation and wet impregnation methods. The RuNi/TiZr0.2-MMO catalyst possesses higher catalytic performance in a lower temperature window of 180-280 °C, which can reduce the CO concentration to be below 10 ppm. The characterization results obtained from XRD, BET, SEM, TEM, XPS, TPR, and TPD suggest that the addition of ZrO2 increases the surface area of the catalyst, improves the dispersion of metallic nanoparticles, increases the reducibility of Ni species on the RuNi/TiZr0.2-MMO catalyst's surface, and enhances the adsorption and activation ability of CO, resulting in remarkable catalytic performance at lower reaction temperatures. Moreover, the RuNi/TiZr0.2-MMO catalyst demonstrated long-term catalytic stability and carbon resistance.

Carbon monoxide impurities in hydrogen detected with resonant photoacoustic cell using a mid-IR laser source

We report on a photoacoustic sensor system based on a differential photoacoustic cell to detect the concentration of CO impurities in hydrogen. A DFB-QCL laser with a central wavelength of 4.61 µm was employed as an exciting source with an optical power of 21 mW. Different concentrations of CO gas mixed with pure hydrogen were injected into the photoacoustic cell to test the linear response of the photoacoustic signal to the CO concentration. The stability of the long-term operation was verified by Allan-Werle deviation analysis. The minimum detection limit (MDL, SNR=1) results 8 ppb at 1 s and reaches a sub-ppb level at 100 s of integration time. Dynamic response of the system is linear and has been tested up to the concentration of 6 ppm. Saturation conditions are expected to be reached for CO concentration larger than 100 ppm.

Photoacoustic Heterodyne CO Sensor for Rapid Detection of CO Impurities in Hydrogen

Hydrogen (H2) fuel cells have been developed as an environmentally benign, low-carbon, and efficient energy option in the current period of promoting low-carbon activities, which offer a compelling means to reduce carbon emissions. However, the presence of carbon monoxide (CO) impurities in H2 may potentially damage the fuel cell's anode. As a result, monitoring of the CO levels in fuel cells has become a significant area of research. In this paper, a novel photoacoustic sensor is developed based on photoacoustic heterodyne technology. The sensor combines a 4.61 μm mid-infrared quantum cascade laser with a low-noise differential photoacoustic cell. This combination enables fast, real-time online detection of CO impurity concentrations in H2. Notably, the sensor requires no wavelength locking to monitor CO online in real-time and produces a single effective signal with a period of only 15 ms. Furthermore, the sensor's performance was thoroughly evaluated in terms of detection sensitivity, linearity, and long-term stability. The minimum detection limit of 11 ppb was obtained at an optimal time constant of 1 s.

Photothermal CO-PROX reaction over ternary CuCoMnOx spinel oxide catalysts: the effect of the copper dopant and thermal treatment

The purification of carbon monoxide in H₂-rich streams is an urgent problem for the practical application of fuel cells, and requires the development of efficient and economical catalysts for the preferential oxidation of CO (CO-PROX). In the present work, a facile solid phase synthesis method followed by an impregnation method were adopted to prepare a ternary CuCoMnO_x spinel oxide, which shows superior catalytic performance with CO conversion of 90% for photothermal CO-PROX at 250 mW cm^-2. The dopant of copper species leads to the incorporation of Cu ions into the CoMnO_x spinel lattice forming a ternary CuCoMnO_x spinel oxide. The appropriate calcination temperature (300 °C) contributes to the generation of abundant oxygen vacancies and strong synergetic Cu-Co-Mn interactions, which are conducive to the mobility of oxygen species to participate in CO oxidation reactions. On the other hand, the highest photocurrent response of CuCoMnO_x-300 also promotes the photo-oxidation activity of CO due to the high carrier concentration and efficient carrier separation. In addition, the in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) confirmed that doping copper species could enhance the CO adsorption capacity of the catalyst due to the generation of Cu⁺ species, which significantly increased the CO oxidation activity of the CuCoMnO_x spinel oxide. The present work provides a promising and eco-friendly solution to remove the trace CO in H₂-rich gas over CuCoMnO_x ternary spinel oxide with solar light as the only energy source.

Self-Promoted H2 Formation: The Feasibility of Photoinduced CO Removal for Lossless Hydrogen Purification

A photoinduced radical reaction operated at low temperature can be used to remove trace CO from a H₂ stream by minimizing the reverse water-gas shift. However, H₂ consumption resulting from nonselective oxidation by hydroxyl radicals becomes an obstacle to practical hydrogen purification. Inspired by hydrogen exchange transfer, we demonstrate here that molecular hydrogen can promote H₂ formation from hydrogen radicals, which are generated from the reaction of CO and H₂ with hydroxyl radicals. The slight increment in H₂ along with the radical reaction encouraged us to configure a photocatalytic hydrogen purification fixed-bed reactor, which can reduce CO to ≤1 ppm in the H₂ stream.

Highly Effective Pt-Co/ZSM-5 Catalysts with Low Pt Loading for Preferential CO Oxidation in H2-Rich Mixture

New Pt-Co catalysts of hydrogen purification from CO impurities for fuel cells were fabricated via the deposition of monodispersed 1.7 nm Pt nanoparticles using laser electrodispersion on Co-modified ZSM-5 prepared by the Co(CH3COO)2 impregnation. The structure of prepared Pt-Co zeolites was studied by low-temperature N2 sorption, TEM, EDX, and XPS methods. The comparative analysis of samples with different Pt (0.01–0.05 wt.%) and Co (2.5–4.5 wt.%) contents on zeolites with the ratio of Si/Al = 15, 28, and 40 was performed in the CO-PROX reaction in H2-rich mixture (1%CO + 1%O2 + 49%H2 + 49%He). The synergistic catalytic action of Pt and Co on zeolite surface makes it possible to completely remove CO from a mixture with hydrogen in a wide temperature range from 50 to 150 °C; the high efficiency of designed composites with low Pt loading is maintained for a long time. The enhancement of PROX performance originates from the formation of new active sites for the CO oxidation at the Pt-Co interfaces within zeolite channels and at the surface. In terms of their activity, stability, and selectivity, such composites are significantly superior to known supported Pt-Co catalysts.

Tuning low-temperature CO oxidation activities via N-doping on graphene-supported three-coordinated nickle single-atom catalysts

Nitrogen doping is identified as an intriguing way to regulate graphene-supported single-atom catalysts (SACs) for heterogeneous catalysis. However, little theoretical effort has been directed towards exploring the activity trend in terms of N-doping level. In this study, we systematically investigated the N-doping effect on CO oxidation activities for graphene-supported three-coordinated Ni SACs (Ni-N_xC_3-x) in virtue of density functional theory (DFT) calculations and microkinetic modeling. We found that N-doping will shift the d-band center of single-atom Ni upwards, enhance the adsorption of intermediates, and tune the activation barrier to the overall reaction activities. Ni-N₁C₂ exhibits excellent catalytic performance with the highest total reaction rate comparable to that of noble metal SACs. These findings are helpful for understanding the N-doping influence and rationalizing the art of designing novel SACs for CO oxidation at low temperatures.

A Tale of Two Sites: Neighboring Atomically Dispersed Pt Sites Cooperatively Remove Trace H2 in CO-Rich Stream

Single-atom catalysts (SACs) exhibit distinct catalytic behavior compared with nano-catalysts because of their unique atomic coordination environment without the direct bonding between identical metal centers. How these single atom sites interact with each other and influence the catalytic performance remains unveiled as designing densely populated but stable SACs is still an enormous challenge to date. Here, a fabrication strategy for embedding high areal density single-atom Pt sites via a defect engineering approach is demonstrated. Similar to the synergistic mechanism in binuclear homogeneous catalysts, from both experimental and theoretical results, it is proved that electrons would redistribute between the two oxo-bridged paired Pt sites after hydrogen adsorption on one site, which enables the other Pt site to have high CO oxidation activity at mild-temperature. The dynamic electronic interaction between neighboring Pt sites is found to be distance dependent. These new SACs with abundant Pt-O-Pt paired structures can improve the efficiency of CO chemical purification.

Fully-exposed Pt-Fe cluster for efficient preferential oxidation of CO towards hydrogen purification

Hydrogen is increasingly being discussed as clean energy for the goal of net-zero carbon emissions, applied in the proton-exchange-membrane fuel cells (PEMFC). The preferential oxidation of CO (PROX) in hydrogen is a promising solution for hydrogen purification to avoid catalysts from being poisoned by the trace amount of CO in hydrogen-rich fuel gas. Here, we report the fabrication of a novel bimetallic Pt-Fe catalyst with ultralow metal loading, in which fully-exposed Pt clusters bonded with neighbor atomically dispersed Fe atoms on the defective graphene surface. The fully-exposed PtFe cluster catalyst could achieve complete elimination of CO through PROX reaction and almost 100% CO selectivity, while maintaining good stability for a long period. It has the mass-specific activity of 6.19 (molCO)*(gPt)−1*h−1 at room temperature, which surpasses those reported in literatures. The exhaustive experimental results and theoretical calculations reveal that the construction of fully-exposed bimetallic Pt-Fe cluster catalysts with maximized atomic efficiency and abundant interfacial sites could facilitate oxygen activation on unsaturated Fe species and CO adsorption on electron-rich Pt clusters to hence the probability of CO oxidation, leading to excellent reactivity in practical applications.

Catalysis of Alloys: Classification, Principles, and Design for a Variety of Materials and Reactions

Alloying has long been used as a promising methodology to improve the catalytic performance of metallic materials. In recent years, the field of alloy catalysis has made remarkable progress with the emergence of a variety of novel alloy materials and their functions. Therefore, a comprehensive disciplinary framework for catalytic chemistry of alloys that provides a cross-sectional understanding of the broad research field is in high demand. In this review, we provide a comprehensive classification of various alloy materials based on metallurgy, thermodynamics, and inorganic chemistry and summarize the roles of alloying in catalysis and its principles with a brief introduction of the historical background of this research field. Furthermore, we explain how each type of alloy can be used as a catalyst material and how to design a functional catalyst for the target reaction by introducing representative case studies. This review includes two approaches, namely, from materials and reactions, to provide a better understanding of the catalytic chemistry of alloys. Our review offers a perspective on this research field and can be used encyclopedically according to the readers' individual interests.

Understanding and application of metal-support interactions in catalysts for CO-PROX

Preferential oxidation of carbon monoxide (CO-PROX) plays a vital role in H₂ purification in the upstream systems of proton exchange membrane fuel cells (PEMFCs) for its high efficiency, low cost and practicability. The key to the application of CO-PROX is the design and preparation of catalysts, and the supported metal catalysts have been the mainstay after decades of development. The metal-support interaction (MSI), which acts as a bridge between the design of supported catalysts and atomic-level theoretical research, has triggered increasing attention. There is a growing body of literature that recognizes the importance of the MSI in heterogeneous catalysis. In this review, the impacts of the MSI including strong metal-support interactions and electronic metal-support interactions on the essential characteristics of supported single atom, nanocluster and nanoparticle catalysts, and therefore, on catalytic behaviors were discussed, respectively, primarily focusing on electron transfer, chemical bonding and the encapsulation of active sites induced by the MSI. We also presented an overview of how the MSI can be utilized to rationally design catalysts to meet target requirements such as high activity, selectivity or stability via appropriate selection and modification of support and active species. The perspectives of the future development for comprehensive understanding of the MSI were also proposed.

CO-tolerant RuNi/TiO2 catalyst for the storage and purification of crude hydrogen

Hydrogen storage by means of catalytic hydrogenation of suitable organic substrates helps to elevate the volumetric density of hydrogen energy. In this regard, utilizing cheaper industrial crude hydrogen to fulfill the goal of hydrogen storage would show economic attraction. However, because CO impurities in crude hydrogen can easily deactivate metal active sites even in trace amounts such a process has not yet been realized. Here, we develop a robust RuNi/TiO₂ catalyst that enables the efficient hydrogenation of toluene to methyl-cyclohexane under simulated crude hydrogen feeds with 1000-5000 ppm CO impurity at around 180 °C under atmospheric pressure. We show that the co-localization of Ru and Ni species during reduction facilitated the formation of tightly coupled metallic Ru-Ni clusters. During the catalytic hydrogenation process, due to the distinct bonding properties, Ru and Ni served as the active sites for CO methanation and toluene hydrogenation respectively. Our work provides fresh insight into the effective utilization and purification of crude hydrogen for the future hydrogen economy.

Promotional Effect of H2 Pretreatment on the CO PROX Performance of Pt1/Co3O4: A First-Principles-Based Microkinetic Analysis

Atomic Pt studded on cobalt oxide is a promising catalyst for CO preferential oxidation (PROX) dependent on its surface treatment. In this work, the CO PROX reaction mechanism on Co₃O₄ supported single Pt atom is investigated by a comprehensive first-principles based microkinetic analysis. It is found that as synthesized Pt₁/Co₃O₄ interface is poisoned by CO in a wide low temperature window, leading to its low reactivity. The CO poisoning effect can be effectively mitigated by a H₂ prereduction treatment, that exposes Co ∼ Co dimer sites for a noncompetitive Langmuir-Hinshelhood mechanism. In addition, surface H atoms assist O₂ dissociation via "twisting" mechanism, avoiding the high barriers associated with direct O₂ dissociation path. Microkinetic analysis reveals that the promotion of H-assisted pathway on H₂ treated sample helps improve the activity and selectivity at low temperatures.

Magnesium as a Methanation Suppressor for Iron- and Cobalt-Based Oxide Catalysts during the Preferential Oxidation of Carbon Monoxide

The preferential oxidation of CO (CO-PrOx) to CO2 is an effective catalytic process for purifying the H2 utilized in proton-exchange membrane fuel cells for power generation. Our current work reports on the synthesis, characterization and CO-PrOx performance evaluation of unsubstituted and magnesium-substituted iron- and cobalt-based oxide catalysts (i.e., Fe3O4, Co3O4, MgFe2O4 and MgCo2O4). More specifically, the ability of Mg to stabilize the MgFe2O4 and MgCo2O4 structures, as well as suppress CH4 formation during CO-PrOx was of great importance in this study. The cobalt-based oxide catalysts achieved higher CO2 yields than the iron-based oxide catalysts below 225 °C. The highest CO2 yield (100%) was achieved over Co3O4 between 150 and 175 °C, however, undesired CH4 formation was only observed over this catalyst due to the formation of bulk fcc and hcp Co0 between 200 and 250 °C. The presence of Mg in MgCo2O4 suppressed CH4 formation, with the catalyst only reducing to a CoO-type phase (possibly containing Mg). The iron-based oxide catalysts did not undergo bulk reduction and did not produce CH4 under reaction conditions. In conclusion, our study has demonstrated the beneficial effect of Mg in stabilizing the active iron- and cobalt-based oxide structures, and in suppressing CH4 formation during CO-PrOx.

Catalytic performance of mixed MxCo3−xO4 (M = Cr, Fe, Mn, Ni, Cu, Zn) spinels obtained by combustion synthesis for preferential carbon monoxide oxidation (CO-PROX): insights into the factors controlling catalyst selectivity and activity

A series of mixed cobalt spinel catalysts (MxCo3−xO4 (M = Cr, Fe, Mn, Ni, Cu, Zn)) was synthesized and tested in the CO-PROX reaction and in sole CO oxidation and H2 oxidation as references.

Isotopic evidence for the tangled mechanism of the CO-PROX reaction over mixed and bare cobalt spinel catalysts

The catalytic performance of the bare Co3O4 and mixed cobalt-spinel catalysts (MxCo3−xO4; M = Cr, Mn, Fe, Ni, Cu, Zn) in the CO-PROX process was investigated in the temperature-programmed surface reaction (TPSR) mode using 18O2 as an oxidant.

Promotion Effect of the Keggin Structure on the Sulfur and Water Resistance of Pt/CeTi Catalysts for CO Oxidation

Developing a catalyst with high SO2 and H2O resistance to achieve high-performance CO oxidation for specific industrial applications is highly desirable. Here, three catalysts were prepared using cerium titanium composite oxide (CeTi), molybdophosphate with Keggin structure-modified CeTi (Keg-CeTi), and molybdophosphate without Keggin structure-modified CeTi (MoP-CeTi) as supports, and their sulfur and water resistance in CO oxidation were tested. The characterization of XRD, BET, SO2/H2O-DRIFTS, XPS, TEM, SEM, NH3/SO2-TPD, H2-TPR, and ICP techniques revealed that the high SO2 and H2O resistance of Pt/Keg-CeTi in CO oxidation was related to its stronger surface acidity, better reduction of surface cerium and molybdenum species, and lower SO2 adsorption and transformation compared to Pt/CeTi and Pt/MoP-CeTi.

Kinetic Study on CO-Selective Methanation over Nickel-Based Catalysts for Deep Removal of CO from Hydrogen-Rich Reformate

The CO-selective methanation process is considered as a promising CO removal process for compact fuel processors producing hydrogen, since the process selectively converts the trace of CO in the hydrogen-rich gas into methane without additional reactants. Two different types of efficient nickel-based catalysts, showing high activity and selectivity to the CO methanation reaction, were developed in our previous works; therefore, the kinetic models of the reactions over these nickel-based catalysts have been investigated adopting the mechanistic kinetic models based on the Langmuir chemisorption theory. In the methanation process, the product species can react with the reactant and also affect the adsorption/desorption of the molecules at the active sites. Thus, the kinetic parameter study should be carried out by global optimization handling all the rate equations for the plausible reactions at once. To estimate the kinetic parameters, an effective optimization algorithm combining both heuristic and deterministic methods is used due to the large solution space and the nonlinearity of the objective function. As a result, 14 kinetic parameters for each catalyst have been determined and the parameter sets for the catalysts have been compared to understand the catalytic characteristics.

The Mitigation of CO Present in the Water–Gas Shift Reformate Gas over IR-TiO2 and IR-ZrO2 Catalysts

CO hydrogenation and oxidation were conducted over Ir supported on TiO2 and ZrO2 catalysts using a feed mimicking the water–gas shift reformate stream. The influence of the support interaction with Ir and the catalysts’ redox and CO chemisorption properties on activity and selectivity were evaluated. Both catalysts oxidised CO to CO2 in the absence of H2, and a conversion of 70% was obtained at 200 °C. For the CO oxidation in the presence of H2 over these catalysts, the oxidation of H2 was favoured over CO due to H2 spillover occurring at the active metal and support interface, resulting in the formation of interstitials catalysed by Ir. However, both catalysts showed promising activity for CO hydrogenation. Ir-ZrO2 was more active, giving 99.9% CO conversions from 350 to 370 °C, with high selectivity towards CH4 using minimal H2 from the feed. Furthermore, results for the Ir-ZrO2 catalyst showed that the superior activity compared to the Ir-TiO2 catalyst was mainly due to the reducibility of the support and its interaction with the active metal. Controlling the isoelectric point during the synthesis allowed for a stronger interaction between Ir and the ZrO2 support, which resulted in higher catalytic activity due to better metal dispersions, and higher CO chemisorption capacities than obtained for the Ir-TiO2 catalyst.

Stationary Hybrid Renewable Energy Systems for Railway Electrification: A Review

This article provides an overview of modern technologies and implemented projects in the field of renewable energy systems for the electrification of railway transport. In the first part, the relevance of the use of renewable energy on the railways is discussed. Various types of power-generating systems in railway stations and platforms along the track, as well as in separate areas, are considered. The focus is on wind and solar energy conversion systems. The second part is devoted to the analysis of various types of energy storage devices used in projects for the electrification of railway transport since the energy storage system is one of the key elements in a hybrid renewable energy system. Systems with kinetic storage, electrochemical storage batteries, supercapacitors, hydrogen energy storage are considered. Particular attention is paid to technologies for accumulating and converting hydrogen into electrical energy, as well as hybrid systems that combine several types of storage devices with different ranges of charge/discharge rates. A comparative analysis of various hybrid electric power plant configurations, depending on the functions they perform in the electrification systems of railway transport, has been carried out.

Recent advances in catalytic systems in the prism of physicochemical properties to remediate toxic CO pollutants: A state-of-the-art review

Carbon monoxide (CO) is the most harmful pollutant in the air, causing environmental issues and adversely affecting humans and the vegetation and then raises global warming indirectly. CO oxidation is one of the most effective methods of reducing CO by converting it into carbon dioxide (CO₂) using a suitable catalytic system, due to its simplicity and great value for pollution control. The CO oxidation reaction has been widely studied in various applications, including proton-exchange membrane fuel cell technology and catalytic converters. CO oxidation has also been of great academic interest over the last few decades as a model reaction. Many review studies have been produced on catalysts development for CO oxidation, emphasizing noble metal catalysts, the configuration of catalysts, process parameter influence, and the deactivation of catalysts. Nevertheless, there is still some gap in a state of the art knowledge devoted exclusively to synergistic interactions between catalytic activity and physicochemical properties. In an effort to fill this gap, this analysis updates and clarifies innovations for various latest developed catalytic CO oxidation systems with contemporary evaluation and the synergistic relationship between oxygen vacancies, strong metal-support interaction, particle size, metal dispersion, chemical composition acidity/basicity, reducibility, porosity, and surface area. This review study is useful for environmentalists, scientists, and experts working on mitigating the harmful effects of CO on both academic and commercial levels in the research and development sectors.

Enhanced Activity for CO Preferential Oxidation over CuO Catalysts Supported on Nanosized CeO2 with High Surface Area and Defects

Nanosizedceria (n-CeO2) was synthesized by a facile method in 2-methylimidazolesolution. The characterization results of XRD, N2 adsorption-desorption, Raman and TEM indicate that n-CeO2 shows a regular size of 10 ± 1 nm, a high surface area of 130 m2·g−1 and oxygen vacancies on the surface. A series of CuO/n-CeO2 catalysts (CuCeOX) with different copper loading were prepared for the preferential oxidation of CO in H2-rich gases (CO-PROX). All CuCeOX catalysts exhibit a high catalytic activity due to the excellent structural properties of n-CeO2, over which the 100% conversion of CO is obtained at 120 °C. The catalytic activity of CuCeOX catalysts increases in the order of CuCeO12 < CuCeO3 < CuCeO6 < CuCeO9. It is in good agreement with the order of the amount of active Cu+ species, Ce3+ species and oxygen vacancies on these catalysts, suggesting that the strength of interaction between highly dispersed CuO species and n-CeO2 is the decisive factor for the activity. The stronger interaction results in the formation of more readily reducible copper species on CuCeO9, which shows the highest activity with high stability and the broadest temperature “window” for complete CO conversion (120–180 °C).

First-principles-based kinetic Monte Carlo simulations of CO oxidation on catalytic Au(110) and Ag(110) surfaces

At the core of the development of more efficient and reliable fuel cells (FCs), there are several essential chemical reactions, namely carbon monoxide (CO) oxidation. This reaction is a keystone in the cleaning of hydrogen fuel used in fuel cells due to strong poisoning by this species of the platinum catalyst used in these devices. The present work aims to provide insight regarding the activation of CO oxidation by gold or silver microfacets possessing low coordinated atoms. To achieve this, density functional theory (DFT) quantum calculations, which determined two competing reaction pathways for CO oxidation, i.e., by molecularly adsorbed oxygen, and by dissociated oxygen, are combined with first-principles kinetic Monte Carlo (1p-kMC) simulations, which employed the resulting DFT parameters in order to address the effect of temperature and partial pressures and the interplay of the elementary reaction events. The use of 1p-kMC is a step further from available works regarding the CO oxidation on gold- and silver-based catalysts for cleansing of hydrogen that is used as a fuel in FCs. Indeed, this research contributes to the conclusion that CO oxidation should preferentially occur on silver microfacets, while the obtained turnover frequencies (TOFs) reinforced such a conclusion.

Intermediates of Carbon Monoxide Oxidation on Praseodymium Monoxide Molecules: Insights from Matrix-Isolation IR Spectroscopy and Quantum-Chemical Calculations

Identifying reaction intermediates in gas-phase investigations will provide understanding for the related catalysts in fundamental aspects including bonding interactions of the reaction species, oxidation states (OSs) of the anchored atoms, and reaction mechanisms. Herein, carbon monoxide (CO) oxidation by praseodymium monoxide (PrO) molecules has been investigated as a model reaction in solid argon using matrix-isolation IR spectroscopy and quantum-chemical calculations. Two reaction intermediates, OPr(η¹-CO) and OPr(η²-CO), have been trapped and characterized in argon matrixes. The intermediate OPr(η²-CO) shows an extremely low C-O stretching band at 1624.5 cm^-1. Quantum-chemistry studies indicate that the bonding in OPr(η¹-CO) is described as "donor-acceptor" interactions conforming to the Dewar-Chatt-Duncanson motif. However, the bonding in OPr(η²-CO) results evidently from a combination of dominant ionic forces and normal Lewis "acid-base" interactions. The electron density of the singly occupied bonding orbital is strongly polarized to the CO fragment in OPr(η²-CO). Electronic structure analysis suggests that the two captured species exhibit Pr(III) OSs. Besides, the pathways of CO oxidation have been discussed.

A PdCu nanoalloy catalyst for preferential CO oxidation in the presence of hydrogen

Alloy PdCu nanoparticles for CO oxidation in the presence and absence of hydrogen.

Synthesis of Quasi-Bilayer Subnano Metal-Oxide Interfacial Cluster Catalysts for Advanced Catalysis

Planar metal clusters possess high metal utilization, distinct electronic properties, and catalytic functions from their 3D counterparts. However, synthesis of these materials is challenging due to much elevated surface free energies. Here it is reported that silica supported planar bilayer Pt-CoO_x subnano clusters, consisting of approximately one atomic layer of Pt and one CoO_x layer on top, can be achieved by employing strong-electrostatic interactions during impregnation and precisely-controlled CoO_x coating using atomic layer deposition. Such bilayer structure is unambiguously confirmed by electron microscopy and in situ X-ray absorption fine spectroscopy which is never reported before. This synthetic approach can be extended to another eight permutations of planar metal-oxide subnano clusters. The resulting bilayer catalysts, owing to unique electronic properties and the abundant metal-oxide interfaces created, exhibit excellent catalytic performances in the reactions of preferential oxidation of CO in H₂ and selective hydrogenation of acetylene, by showing much higher selectivity and intrinsic activities at least 8 and 48 times greater than those conventional oxide coated 3D metal clusters/nanoparticles, highlighting the advances of bilayer interfacial structure. These findings open a new avenue to design abundant and highly active metal-oxide interfaces for advanced metal catalysis.

Atomic Imaging of Subsurface Interstitial Hydrogen and Insights into Surface Reactivity of Palladium Hydrides

Resolving interstitial hydrogen atoms at the surfaces and interfaces is crucial for understanding the mechanical and physicochemical properties of metal hydrides. Although palladium (Pd) hydrides hold important applications in hydrogen storage and electrocatalysis, the atomic position of interstitial hydrogen at Pd hydride near surfaces still remains undetermined. We report the first direct imaging of subsurface hydrogen atoms absorbed in Pd nanoparticles by using differentiated and integrated differential phase contrast within an aberration-corrected scanning transmission electron microscope. In contrast to the well-established octahedral interstitial sites for hydrogen in the bulk, subsurface hydrogen atoms are directly identified to occupy the tetrahedral interstices. DFT calculations show that the amount and the occupation type of subsurface hydrogen atoms play an indispensable role in fine-tuning the electronic structure and associated chemical reactivity of the Pd surface.

A Photoactivated Cu-CeO2 Catalyst with Cu-[O]-Ce Active Species Designed through MOF Crystal Engineering

Fully utilizing solar energy for catalysis requires the integration of conversion mechanisms and therefore delicate design of catalyst structures and active species. Herein, a MOF crystal engineering method was developed to controllably synthesize a copper-ceria catalyst with well-dispersed photoactive Cu-[O]-Ce species. Using the preferential oxidation of CO as a model reaction, the catalyst showed remarkably efficient and stable photoactivated catalysis, which found practical application in feed gas treatment for fuel cell gas supply. The coexistence of photochemistry and thermochemistry effects contributes to the high efficiency. Our results demonstrate a catalyst design approach with atomic or molecular precision and a combinatorial photoactivation strategy for solar energy conversion.

Selective Oxidation of H2 and CO by NiIr Catalyst in Aqueous Solution: A DFT Mechanistic Study

One of the challenges in utilizing hydrogen gas (H₂) as a sustainable fossil fuel alternative is the inhibition of H₂ oxidation by carbon monoxide (CO), which is involved in the industrial production of H₂ sources. To solve this problem, a catalyst that selectively oxidizes either CO or H₂ or one that co-oxidizes H₂ and CO is needed. Recently, a NiIr catalyst [Ni^IICl(X)Ir^IIICl(η⁵-C₅Me₅)], (X = N,N'-dimethyl-3,7-diazanonane-1,9-dithiolate), which efficiently and selectively oxidizes either H₂ or CO depending on the pH, has been developed (Angew. Chem. Int. Ed. 2017, 56, 9723-9726). In the present work, density functional theory (DFT) calculations are employed to elucidate the pH-dependent reaction mechanisms of H₂ and CO oxidation catalyzed by this NiIr catalyst. During H₂ oxidation, our calculations suggest that dihydrogen binds to the Ir center and generates an Ir(III)-dihydrogen complex, followed by subsequent isomerization to an Ir(V)-dihydride species. Then, a proton is abstracted by a buffer base, CH₃COO^-, resulting in the formation of a hydride complex. The catalytic cycle completes with electron transfer from the hydride complex to a protonated 2,6-dichlorobenzeneindophenol (DCIP) and a proton transfer from the oxidized hydride complex to a buffer base. The CO oxidation mechanism involves three distinct steps, i.e., (1) formation of a metal carbonyl complex, (2) formation of a metallocarboxylic acid, and (3) conversion of the metallocarboxylic acid to a hydride complex. The formation of the metallocarboxylic acid involves nucleophilic attack of OH^- to the carbonyl-C followed by a large structural change with concomitant cleavage of the Ir-S bond and rotation of the COOH group along the NiIr axis. During the conversion of the metallocarboxylic acid to the hydride complex, intramolecular proton transfer followed by removal of CO₂ leads to the formation of the hydride complexes. In addition, the barrier heights for the binding of small molecules (H₂, OH^-, H₂O, and CO) to Ir were calculated, and the results indicated that dissociation from Ir is a faster process than the binding of H₂O and H₂. These calculations indicate that H₂ oxidation is inhibited by CO and OH^- and thus prefers acidic conditions. In contrast, the CO oxidation reactions occur more favorably under basic conditions, as the formation of the metallocarboxylic acid involves OH^- attack to a carbonyl-C and the binding of OH^- to Ni largely stabilizes the triplet spin state of the complex. Taken together, these calculations provide a rationale for the experimentally observed pH-dependent, selective oxidations of H₂ and CO.

Recent advances in synergistic effect promoted catalysts for preferential oxidation of carbon monoxide

We reviewed recent advances in catalysts for PROX with emphasis on synergistic effects that contribute to enhanced catalytic performance.