Influence of the catalyst loading on the activity and the CO selectivity of supported Ru catalysts in the selective methanation of CO in CO2 containing feed gases

Visualizing the Birth and Monitoring the Life of a Bimetallic Methanation Catalyst

Well-defined bimetallic heterogeneous catalysts are not only difficult to synthesize in a controlled manner, but their elemental distributions are also notoriously challenging to define. Knowledge of these distributions is required for both the as-synthesized catalyst and its activated form under reaction conditions, where various types of reconstruction can occur. Success in this endeavor requires observation of the active catalyst via in situ analytical methods. As a step toward this goal, we present a composite material composed of bimetallic nickel-ruthenium nanoparticles supported on a protonated zeolite (Ni-Ru/HZSM-5) and probe its evolution and function as a photoactive carbon dioxide methanation catalyst using in situ X-ray absorption spectroscopy (XAS). The working Ni-Ru/HZSM-5, as a selective and durable photothermal CO2 methanation catalyst, comprises a corona of Ru nanoparticles decorating a Ni nanoparticle core. The specific Ni-Ru interactions in the bimetallic particles were confirmed by in situ XAS, which reveals significant electron transfer from Ni to Ru. The light-harvesting Ni nanoparticle core and electron-accepting Ru nanoparticle corona serve as the CO2 and H2 dissociation centers, respectively. These Ni and Ru nanoparticles also promote synergistic photothermal and hydrogen atom transfer effects. Collectively, these effects enable an associative CO2 methanation reaction pathway while hindering coking and fostering high selectivity toward methane.

Energy-efficient CO2 hydrogenation with fast response using photoexcitation of CO2 adsorbed on metal catalysts

Many heterogeneous catalytic reactions occur at high temperatures, which may cause large energy costs, poor safety, and thermal degradation of catalysts. Here, we propose a light-assisted surface reaction, which catalyze the surface reaction using both light and heat as an energy source. Conventional metal catalysts such as ruthenium, rhodium, platinum, nickel, and copper were tested for CO2 hydrogenation, and ruthenium showed the most distinct change upon light irradiation. CO2 was strongly adsorbed onto ruthenium surface, forming hybrid orbitals. The band gap energy was reduced significantly upon hybridization, enhancing CO2 dissociation. The light-assisted CO2 hydrogenation used only 37% of the total energy with which the CO2 hydrogenation occurred using only thermal energy. The CO2 conversion could be turned on and off completely with a response time of only 3 min, whereas conventional thermal reaction required hours. These unique features can be potentially used for on-demand fuel production with minimal energy input.

Improved Performance of Ru/γ-Al2O3 Catalysts in the Selective Methanation of CO in CO2-Rich Reformate Gases upon Transient Exposure to Water-Containing Reaction Gas

To better understand the role of water in the selective methanation of CO in CO2-rich reformate gases on Ru/Al2O3 catalysts, the influence of exposing these catalysts to H2O-rich reformate gases on their reaction characteristics in transient experiments was investigated by employing kinetic and in situ spectroscopic measurements as well as ex situ catalyst characterization. Transient exposure of the ruthenium catalyst to wet reaction gas (5 or 15% H2O) results in significantly enhanced activity and selectivity for CO methanation in subsequent reactions in dry reformate compared with activation and reaction in dry reformate directly. Operando X-ray absorption spectroscopy results reveal that this is in accordance with a significant decrease in ruthenium particle size, which is stable during subsequent reaction in dry reformate. The implications of these data and additional results from in situ IR spectroscopy on the role and influence of H2O on the reaction, also in technical applications, are discussed.

Mechanistic study and catalyst development for selective carbon monoxide methanation

As for selective CO methanation over heterogeneous catalysts, numerous investigations of the reaction mechanism and catalyst development are reviewed.

The origin of the selectivity and activity of ruthenium-cluster catalysts for fuel-cell feed-gas purification: a gas-phase approach

Gas-phase ruthenium clusters Ru(n)(+) (n=2-6) are employed as model systems to discover the origin of the outstanding performance of supported sub-nanometer ruthenium particles in the catalytic CO methanation reaction with relevance to the hydrogen feed-gas purification for advanced fuel-cell applications. Using ion-trap mass spectrometry in conjunction with first-principles density functional theory calculations three fundamental properties of these clusters are identified which determine the selectivity and catalytic activity: high reactivity toward CO in contrast to inertness in the reaction with CO2; promotion of cooperatively enhanced H2 coadsorption and dissociation on pre-formed ruthenium carbonyl clusters, that is, no CO poisoning occurs; and the presence of Ru-atom sites with a low number of metal-metal bonds, which are particularly active for H2 coadsorption and activation. Furthermore, comprehensive theoretical investigations provide mechanistic insight into the CO methanation reaction and discover a reaction route involving the formation of a formyl-type intermediate.