A modified biphasic system for the dehydration of d-xylose into furfural using SO42−/TiO2-ZrO2/La3+ as a solid catalyst

Furfural production from xylan using a Pueraria Residues carbon-based solid-acid catalyst

BACKGROUND

The conversion of biomass into high value-added platform compounds is an important method of biomass utilization. The conversion of hemicellulose represented by xylan into furfural can not only reduce the consumption of fossil fuels, but also promotes the development and utilization of non-edible biomass resources. In this study, a bifunctional solid-acid catalyst prepared from agricultural and forestry waste Pueraria (P. eduli) Residues was used to convert xylan into furfural in a biphasic system.

RESULTS

In this study, P. eduli Residues was used as raw material to prepare a P. eduli Residues-based carbon solid-acid catalyst (PR/C-SO3H-Fe) by one-step sulfonation carbonization and impregnation. The catalyst catalyzes the conversion of xylan to furfural in a biphasic system (2-methyltetrahydrofuran/water). The physicochemical properties of the catalysts were characterized by X-ray powder diffraction, scanning electron microscopy, differential thermogravimetric analysis, Brunauer-Emmett-Teller surface area, Fourier transform infrared spectroscopy and ammonia temperature-programmed desorption. Subsequently, the experimental conditions were studied and optimized, such as metal species, iron ion concentration, reaction time and temperature, volume ratio of organic phase to water phase and ratio of substrate to catalyst. The results showed that under conditions of 160 °C, 50 mg catalyst, 100 mg xylan and 7 mL reaction solvent, the yield of furfural could reach 78.94% after 3 h of reaction.

CONCLUSION

This study provides an effective research method for the conversion of xylan into furfural, and provides a reference for the catalytic conversion and utilization of hemicellulose in agricultural and forestry biomass. It also provides a feasible method for the resource utilization of agricultural and forestry waste. © 2024 Society of Chemical Industry.

Combination of deep eutectic solvent and functionalized metal-organic frameworks as a green process for the production of 5-hydroxymethylfurfural and furfural from sugars

Biomass is an abundant and sustainable resource that can be converted into energy and chemicals. Therefore, the development of efficient methods for the conversion of biomass into platform intermediates is crucial. In this study, the one-pot conversion of sugars into 5-hydroxymethylfurfural (HMF) and furfural was achieved using the metal-organic framework combined with metal ions [MIL-101(Cr)] as a high-activity catalyst, and a deep eutectic solvent (choline chloride and lactic acid) as a green solvent. The optimal temperature, time, amount of catalyst used, and amount of deep eutectic solvent used were all determined. The highest HMF yield of 49.74% and furfural yield of 55.90% were obtained. The recyclability of the catalysts and deep eutectic solvent was also investigated. After three reaction runs, the HMF yield was still nearly 30.00%. Finally, the MIL-101(Cr) catalytic system was selected to study the kinetic mechanism underlying the conversion of glucose into HMF.

Kinetic model for the dehydration of xylose to furfural from a boronate diester precursor

A comprehensive kinetic model describes the dehydration of xylose starting from the boronate diester-protected xylose (PBA2X). The model incorporates (de)esterification of PBA2X, partitioning, and xylose dehydration, and aims to evaluate the effects of the solvent system on these steps. The model explores the effect of the water contents in monophasic solvent systems, and that of ionic strength and mixing in biphasic aqueous-organic systems. At low water content, hydrolysis of PBA2X is the rate-limiting step, while xylose dehydration is fast. Conversely, in a monophasic three-solvent system, where the water content is higher, complete hydrolysis of the diester is achieved quickly. Under biphasic conditions, xylose dehydration is fast at high ionic strengths, but the slower partitioning/hydrolysis of PBA2X results in an overall slower furfural production. Furthermore, the observed different but high, constant xylose-to-furfural selectivities observed experimentally are tentatively ascribed to a higher order of parallel side-product formation.

A Simultaneous Conversion and Extraction of Furfural from Pentose in Dilute Acid Hydrolysate of Quercus mongolica Using an Aqueous Biphasic System

This study optimizes furfural production from pentose released in the liquid hydrolysate of hardwood using an aqueous biphasic system. Dilute acid pretreatment with 4% sulfuric acid was conducted to extract pentose from liquid Quercus mongolica hydrolysate. To produce furfural from xylose, a xylose standard solution with the same acid concentration of the liquid hydrolysate and extracting solvent (tetrahydrofuran) were applied to the aqueous biphasic system. A response surface methodology was adopted to optimize furfural production in the aqueous biphasic system. A maximum furfural yield of 72.39% was achieved at optimal conditions as per the RSM; a reaction temperature of 170 °C, reaction time of 120 min, and a xylose concentration of 10 g/L. Tetrahydrofuran, toluene, and dimethyl sulfoxide were evaluated to understand the effects of the solvent on furfural production. Tetrahydrofuran generated the highest furfural yield, while DMSO gave the lowest yield. A furfural yield of 68.20% from pentose was achieved in the liquid hydrolysate of Quercus mongolica under optimal conditions using tetrahydrofuran as the extracting solvent. The aqueous and tetrahydrofuran fractions were separated from the aqueous biphasic solvent by salting out using sodium chloride, and 94.63% of the furfural produced was drawn out through two extractions using tetrahydrofuran.

Towards the Green Synthesis of Furfuryl Alcohol in A One-Pot System from Xylose: A Review

In the pursuit of establishing a sustainable biobased economy, valorization of lignocellulosic biomass is increasing its value as a feedstock. Nevertheless, to achieve the integrated biorefinery paradigm, the selective fractionation of its complex matrix to its single constituents must be complete. This review presents and examines the novel catalytic pathways to form furfuryl alcohol (FuOH) from xylose in a one-pot system. This production concept takes on chemical, thermochemical and biochemical transformations or a combination of them. Still, the bulk of the research is targeted to develop heterogeneous catalytic systems to synthesize FuOH from furfural and xylose. The present review includes an overview of the economic aspects to produce this platform chemical in an industrial manner. In the last section of this review, an outlook and summary of catalytic processes to produce FuOH are highlighted.

Effect of Dilute Acid and Alkali Pretreatments on the Catalytic Performance of Bamboo-Derived Carbonaceous Magnetic Solid Acid

Lignocellulose is a widely used renewable energy source on the Earth that is rich in carbon skeletons. The catalytic hydrolysis of lignocellulose over magnetic solid acid is an efficient pathway for the conversion of biomass into fuels and chemicals. In this study, a bamboo-derived carbonaceous magnetic solid acid catalyst was synthesized by FeCl3 impregnation, followed by carbonization and –SO3H group functionalization. The prepared catalyst was further subjected as the solid acid catalyst for the catalytic conversion of corncob polysaccharides into reducing sugars. The results showed that the as-prepared magnetic solid acid contained –SO3H, –COOH, and polycyclic aromatic, and presented good catalytic performance for the hydrolysis of corncob in the aqueous phase. The concentration of H+ was in the range of 0.6487 to 2.3204 mmol/g. Dilute acid and alkali pretreatments of raw material can greatly improve the catalytic activity of bamboo-derived carbonaceous magnetic solid acid. Using the catalyst prepared by 0.25% H2SO4-pretreated bamboo, 6417.5 mg/L of reducing sugars corresponding to 37.17% carbohydrates conversion could be obtained under the reaction conditions of 120 °C for 30 min.

Conversion of Sugars and Biomass to Furans Using Heterogeneous Catalysts in Biphasic Solvent Systems

Within the last decade, interest in using biphasic systems for producing furans from biomass has grown significantly. Biphasic systems continuously extract furans into the organic phase, which prevents degradation reactions and potentially allows for easier separations of the products. Several heterogeneous catalyst types, including zeolites, ion exchange resins, niobium-based, and others, have been used with various organic solvents to increase furan yields from sugar dehydration reactions. In this minireview, we summarized the use of heterogeneous catalysts in biphasic systems for furfural and 5-hydroxymethylfurfural production from the past five years, highlighting trends in chemical and physical properties that effect catalytic activity. Additionally, the selection of an organic solvent for a biphasic system is extremely important and we review and discuss properties of the most commonly used organic solvents.

Chemical-enzymatic conversion of corncob-derived xylose to furfuralcohol by the tandem catalysis with SO42-/SnO2-kaoline and E. coli CCZU-T15 cells in toluene-water media

One-pot synthesis of furfuralcohol from corncob-derived xylose was attempted by the tandem catalysis with solid acid SO₄^2-/SnO₂-kaoline and recombination Escherichia coli CCZU-T15 whole-cells in the toluene-water media. Using SO₄^2-/SnO₂-kaoline (3.5wt%) as catalyst, the furfural yield of 74.3% was obtained from corncob-derived xylose in the toluene-water (1:2, v:v) containing 10mM OP-10 at 170°C for 30min. After furfural liquor was mixed with corncob-hydrolysate from the enzymatic hydrolysis of oxalic acid-pretreated corncob residue, furfural (50.5mM) could be completely biotransformed to furfuralcohol with Escherichia coli CCZU-T15 whole-cells harboring an NADH-dependent reductase (ClCR) in the toluene-water (1:3, v:v) containing 12.5mM OP-10 and 1.6mM glucose/mM furfural at 30°C and pH 6.5. Furfuralcohol was obtained at 13.0% yield based on starting material corncob (100% furfuralcohol yield for bioreduction of furfural step). Clearly, this one-pot synthesis of furfuralcohol strategy shows high potential application for the effective utilization of corncob.

Insight into Aluminum Sulfate-Catalyzed Xylan Conversion into Furfural in a γ-Valerolactone/Water Biphasic Solvent under Microwave Conditions

A simple and efficient biphasic system with an earth-abundant metal salt catalyst was used to produce furfural from xylan with a high yield of up to 87.8 % under microwave conditions. Strikingly, the metal salt Al₂ (SO₄ )₃ exhibited excellent catalytic activity for xylan conversion, owing to a combination of Lewis and Brønsted acidity and its ability to promote good phase separation. The critical role of the SO₄^2- anion was first analyzed, which resulted in the aforementioned characteristics when combined with the Al³⁺ cation. The mixed solvent system with γ-valerolactone (GVL) as the organic phase provided the highest furfural yield, resulting from its good dielectric properties and dissolving capacity, which facilitated the absorption of microwave energy and promoted mass transfer. Mechanistic studies suggested that the xylan-to-furfural conversion proceeded mainly through a hydrolysis-isomerization-dehydration pathway and the hexa-coordinated Lewis acidic [Al(OH)₂ (aq)]⁺ species were the active sites for xylose-xylulose isomerization. Detailed kinetic studies of the subreaction for the xylan conversion revealed that GVL regulates the reaction rates and pathways by promoting the rates of the key steps involved for furfural production and suppressing the side reactions for humin production. Finally, the Al₂ (SO₄ )₃ catalyst was used for the production of furfural from several lignocellulosic feedstocks, revealing its great potential for other biomass conversions.

Pretreatment of Eucalyptus in biphasic system for furfural production and accelerated enzymatic hydrolysis

Herein, an efficient biphasic pretreatment process was developed to improve the production of furfural (FF) and glucose from Eucalyptus. The influence of formic acid and NaCl on FF production from xylose in water and various biphasic systems was investigated. Results showed that the addition of formic acid and NaCl significantly promoted the FF yield, and the biphasic system of MIBK (methyl isobutyl ketone)/water exhibited the best performance for FF production. Then the Eucalyptus was pretreated in the MIBK/water system, and a maximum FF yield of 82.0% was achieved at 180°C for 60min. Surface of the pretreated Eucalyptus became relatively rough and loose, and its crystallinity index increased obviously due to the removal of hemicelluloses and lignin. The pretreated Eucalyptus samples showed much higher enzymatic hydrolysis rates (26.2-70.7%) than the raw Eucalyptus (14.5%).

Comparison of high-titer lactic acid fermentation from NaOH- and NH3-H2O2-pretreated corncob by Bacillus coagulans using simultaneous saccharification and fermentation

Lignocellulose is one of the most abundant renewable feedstocks that has attracted considerable attention as a substrate for biofuel and biochemical production. One such biochemical product, lactic acid, is an important fermentation product because of its great potential for the production of biodegradable and biocompatible polylactic acid. High-titer lactic acid production from lignocellulosic materials has been achieved recently; however, it requires biodetoxification or results in large amounts of waste washing water. In this study, we employed two alkaline pretreatment methods and compared their effects on lactic acid fermentation of pretreated corncob by Bacillus coagulans LA204 using fed-batch simultaneous saccharification and fermentation under non-sterile conditions. The lactic acid titer, yield, and productivity from 16% (w/w) NaOH-pretreated and washed corncob were 122.99 g/L, 0.77 g/g corncob, and 1.37 g/L/h, respectively, and from 16% NH₃-H₂O₂-pretreated and washed corncob were 118.60 g/L, 0.74 g/g corncob, and 1.32 g/L/h, respectively. Importantly, the lactic acid titer, yield, and productivity from 18.4% NH₃-H₂O₂-pretreated and unwashed corncob by using fed-batch simultaneous saccharification and fermentation reached 79.47 g/L, 0.43 g/g corncob, and 1.10 g/L/h, respectively, demonstrating that this method is possible for industrial applications and saves washing water.

Heterogeneous Catalytic Conversion of Biobased Chemicals into Liquid Fuels in the Aqueous Phase

Different biobased chemicals are produced during the conversion of biomass into fuels through various feasible technologies (e.g., hydrolysis, hydrothermal liquefaction, and pyrolysis). The challenge of transforming these biobased chemicals with high hydrophilicity is ascribed to the high water content of the feedstock and the inevitable formation of water. Therefore, aqueous-phase processing is an interesting technology for the heterogeneous catalytic conversion of biobased chemicals. Different reactions, such as dehydration, isomerization, aldol condensation, ketonization, and hydrogenation, are applied for the conversion of sugars, furfural/hydroxymethylfurfural, acids, phenolics, and so on over heterogeneous catalysts. The activity, stability, and reusability of the heterogeneous catalysts in water are summarized, and deactivation processes and several strategies are introduced to improve the stability of heterogeneous catalysts in the aqueous phase.

Furfural production using ionic liquids: A review

Furfural, a platform chemical with a bright future, is commercially obtained by acidic processing of xylan-containing biomass in aqueous media. Ionic liquids (ILs) can be employed in processed for furfural manufacture as additives, as catalysts and/or as reaction media. Depending on the IL utilized, externally added catalysts (usually, Lewis acids, Brönsted acids and/or solid acid catalysts) can be necessary to achieve high reaction yields. Oppositely, acidic ionic liquids (AILs) can perform as both solvents and catalysts, enabling the direct conversion of suitable substrates (pentoses, pentosans or xylan-containing biomass) into furfural. Operating in IL-containing media, the furfural yields can be improved when the product is continuously removed along the reaction (for example, by stripping or extraction), to avoid unwanted side-reactions leading to furfural consumption. These topics are reviewed, as well as the major challenges involved in the large scale utilization of ILs for furfural production.

Effect of structural characteristics of corncob hemicelluloses fractionated by graded ethanol precipitation on furfural production

In the present study, a graded ethanol precipitation technique was employed to obtain hemicelluloses from the alkali-extracted corncob liquid. The relationship between the structural characteristics of alkali-soluble corncob hemicelluloses and the production of furfural was investigated by a heterogeneous process in a biphasic system. Results showed that alkali-soluble corncob hemicelluloses mainly consisted of glucuronoarabinoxylans and L-arabino-(4-O-methylglucurono)-D-xylans, and the drying way had less influence on the sugar composition, molecular weights and the functional groups of hemicelluloses obtained by the different ethanol concentration precipitation except for the thermal property, the amorphous structure and the ability for the furfural production. Furthermore, alkali-soluble corncob hemicelluloses with higher xylose content, lower branch degree, higher polydispersity and crystallinity contributed to the furfural production. A highest furfural yield of 45.41% with the xylose conversion efficiency of 99.06% and the furfural selectivity of 45.84% was obtained from the oven-dried hemicelluloses precipitated at the 30% (v/v) ethanol concentration.

Direct transformation of xylan-type hemicelluloses to furfural via SnCl₄ catalysts in aqueous and biphasic systems

Direct catalytic transformation of xylan-type hemicelluloses to furfural in the aqueous system and the biphasic system were comparatively investigated under mild conditions. Screening of several promising chlorides for conversion of beech xylan in the aqueous system revealed the Lewis acid SnCl4 was the most effective catalyst. Comparing to the single aqueous system, the bio-based 2-methyltetrahydrofuran (2-MTHF)/H2O biphasic system was more conducive to the synthesis of furfural, in which the highest furfural yield of 78.1% was achieved by using SnCl4 as catalysts under the optimized reaction conditions (150°C, 120 min). Additionally, the influences of xylan-type hemicelluloses with different chemical and structural features from beech, corncob and bagasse on the furfural production were studied. It was found that furfural yield to some extent was determined by the xylose content in hemicelluloses and also had relationships with the molecular weight of hemicelluloses and the degree of crystallization.

Functional relationship of furfural yields and the hemicellulose-derived sugars in the hydrolysates from corncob by microwave-assisted hydrothermal pretreatment

BACKGROUND

Corncob as one of the most suitable feedstock for the production of a variety of high-value-added chemicals is receiving increasing attention worldwide because of the characteristics of high carbohydrate (cellulose and hemicelluloses) contents and high energy densities. Furfural produced from hemicelluloses is a highly versatile and key feedstock used in the manufacture of a wide range of biofuel and important chemicals in different fields. Achieving high furfural yields from corncob combining green approaches and efficient equipment has the promising potential for biomass-to-biofuel technologies. To understand the dissolving mechanism of corncob sugars and reveal the relationship between the hydrolysate composition and furfural yields, a two-step approach was proposed using microwave-assisted hydrothermal pretreatment and subsequently heterogeneous catalytic process.

RESULTS

Released hemicelluloses in the first stage were mainly in forms of monosaccharide, oligosaccharides, and water-soluble polysaccharide. Hydrolysates with the maximum xylose content (99.94 mg g(-1), 160 °C, 90 min), the maximum xylobiose content (20.89 mg g(-1), 180 °C, 15 min), and the maximum total xylose content in monosaccharide and oligosaccharides (DP ≤ 6) (272.06 mg g(-1), 160 °C, 60 min) were further converted to furfural using tin-loaded montmorillonite as the catalyst in a biphasic system. The highest furfural yield (57.80 %) was obtained at 190 °C for 10 min from hydrolysates with the maximum xylose content. Moreover, controlled experiments showed that furfural yields from corncob hydrolysates were higher than those from the pure xylose solutions, and lower initial xylose concentration may be in favor of the furfural production.

CONCLUSIONS

This work provides an efficient approach to produce furfural by a two-step process for the biomass-to-biofuel industry. Results indicated that the production of furfural from biomass raw materials can be controlled by the depolymerization degree of hemicelluloses.

Corncob lignocellulose for the production of furfural by hydrothermal pretreatment and heterogeneous catalytic process

In this paper, an environmentally-friendly two-step process for furfural production was developed by the hydrothermal pretreatment of corncob and the heterogeneous catalysis of the hydrolysate using a solid acid catalyst.

Catalytic dehydration of d-xylose to furfural over a tantalum-based catalyst in batch and continuous process

The conversion of d-xylose to furfural was developed through a batch and continuous process in water–organic biphasic system using TA-p as a catalyst.