Coprecipitation: An excellent tool for the synthesis of supported metal catalysts – From the understanding of the well known recipes to new materials

Substitution of Copper by Magnesium in Malachite: Insights into the Synthesis and Structural Effects

The phase width of the copper hydroxycarbonate malachite, Cu₂CO₃(OH)₂, upon substitution with magnesium has been studied in detail. In extension of a previous study on amorphous precursors, the introduction of a hydrothermal aging step allowed the retrieval of crystalline hydroxycarbonate samples with up to 37 atom % Mg (metal content) that are suitable candidates as precursors to Cu/MgO catalysts for CO hydrogenation. Simultaneous refinements of X-ray powder diffraction and pair distribution function (PDF) data as well as complementary spectroscopic insight (X-ray absorption and infrared spectroscopy) revealed that samples with up to 18 atom % Mg are phase-pure magnesian malachites but the magnesium content can be increased beyond this threshold when mcguinnessite (CuMgCO₃(OH)₂) is accepted as a side phase. In a complementary study, a continuous increase of the magnesium fraction was found during aging and the corresponding structural evolution was studied by means of PDF. These findings add significant insight into the aging chemistry of crystalline Cu,Mg hydroxycarbonates. Furthermore, both phase-pure magnesian malachite and mcguinnessite-containing samples with up to 37 atom % Mg have been examined by thermogravimetry, X-ray powder diffraction, and N₂ physisorption and were found to be promising candidates for use as precursors for the preparation of Cu/MgO catalysts.

Earth-abundant photocatalyst for H 2 generation from NH 3 with light-emitting diode illumination

Catalysts based on platinum group metals have been a major focus of the chemical industry for decades. We show that plasmonic photocatalysis can transform a thermally unreactive, earth-abundant transition metal into a catalytically active site under illumination. Fe active sites in a Cu-Fe antenna-reactor complex achieve efficiencies very similar to Ru for the photocatalytic decomposition of ammonia under ultrafast pulsed illumination. When illuminated with light-emitting diodes rather than lasers, the photocatalytic efficiencies remain comparable, even when the scale of reaction increases by nearly three orders of magnitude. This result demonstrates the potential for highly efficient, electrically driven production of hydrogen from an ammonia carrier with earth-abundant transition metals.

Comparative Study of the CO2 Methanation Activity of Hydrotalcite-Based Nickel Catalysts Generated by Using Different Reduction Protocols

Parameters controlling the reduction of nickel hydrotalcite-based catalysts have been investigated in order to optimize the activity of the catalyst for CO2 methanation. Beside the variation of temperature and duration in the reduction process of the catalysts with hydrogen, two different reduction modes have been explored. The first one is the direct reduction of the dried uncalcined hydrotalcite-based precursor material whereas the second one is given by the reduction of the same type of precursor material but having been subjected to a calcination step prior to reduction. The corresponding kinetic measurements for the two principally different catalyst preparation schemes reveal that omitting the calcination step can largely be beneficial. Standard characterization data (XRD, BET, TG-FTIR, XPS) for the different catalytic materials will be presented.

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Construction of a Hierarchical Structure of Bimetallic Oxide Derived from Metal-Organic Frameworks

Bimetallic oxides are a class of promising advanced functional metal nanomaterials, especially in terms of the sophisticated hierarchical structure of bimetallic oxide, which not only is in favor of enhancing their intrinsic physiochemical properties because of more accessible actives sites but also is capable of integrating the synergistic effect between two metals. Herein, we report a novel strategy to controllably construct bimetallic CuO/ZnO nanomaterials with sophisticated hierarchical structure through a pseudomorphic transformation and subsequent calcination process. The resulting unique hierarchical structure of ZnO/CuO is primarily constituted of a nanosphere and a rod grafted in a microscale cube with multidimensional size, which thus results in excellent dispersion, superior charge-transport capability, and abundant accessible active sites. Impressively, the optimized hierarchical structure product of CuO/ZnO (4:1) demonstrates an excellent glucose detection performance with a rapid response time, a wide linear range, a low detection limit, and strong antiinterference ability, realizing more advantages than commercial CuO or ZnO materials and shedding light on the positive correlation of the structure and performance. This study provides a new strategy for the controllable fabrication of the sophisticated hierarchical structure of bimetallic oxide nanomaterials.

Continuous synthesis of Cu/ZnO/Al2O3 nanoparticles in a co-precipitation reaction using a silicon based microfluidic reactor

A microfluidic reactor enabled continuous co-precipitation synthesis of CuO/ZnO/Al2O3 catalysts for methanol production.

Sulphur poisoning, water vapour and nitrogen dilution effects on copper-based catalyst dynamics, stability and deactivation during CO2 reduction reactions to methanol

A model of methanol synthesis catalyst deactivation dependent on pressure, temperature and composition was developed to enable flexible process optimization in the era of the variable renewable supplies.

Designing Nanoparticles and Nanoalloys for Gas-Phase Catalysis with Controlled Surface Reactivity Using Colloidal Synthesis and Atomic Layer Deposition

Supported nanoparticles are commonly applied in heterogeneous catalysis. The catalytic performance of these solid catalysts is, for a given support, dependent on the nanoparticle size, shape, and composition, thus necessitating synthesis techniques that allow for preparing these materials with fine control over those properties. Such control can be exploited to deconvolute their effects on the catalyst's performance, which is the basis for knowledge-driven catalyst design. In this regard, bottom-up synthesis procedures based on colloidal chemistry or atomic layer deposition (ALD) have proven successful in achieving the desired level of control for a variety of fundamental studies. This review aims to give an account of recent progress made in the two aforementioned synthesis techniques for the application of controlled catalytic materials in gas-phase catalysis. For each technique, the focus goes to mono- and bimetallic materials, as well as to recent efforts in enhancing their performance by embedding colloidal templates in porous oxide phases or by the deposition of oxide overlayers via ALD. As a recent extension to the latter, the concept of area-selective ALD for advanced atomic-scale catalyst design is discussed.

Enhanced Direct Dimethyl Ether Synthesis from CO2-Rich Syngas with Cu/ZnO/ZrO2 Catalysts Prepared by Continuous Co-Precipitation

The manufacturing of technical catalysts generally involves a sequence of different process steps, of which co-precipitation is one of the most important. In this study, we investigate how continuous co-precipitation influences the properties of Cu/ZnO/ZrO2 (CZZ) catalysts and their application in the direct synthesis of dimethyl ether (DME) from CO2/CO/H2 feeds. We compare material characteristics investigated by means of XRF, XRD, N2 physisorption, H2-TPR, N2O-RFC, TEM and EDXS as well as the catalytic properties to those of CZZ catalysts prepared by a semi-batch co-precipitation method. Ultra-fast mixing in continuous co-precipitation results in high BET and copper surface areas as well as in improved metal dispersion. DME synthesis performed in combination with a ferrierite-type co-catalyst shows correspondingly improved productivity for CZZ catalysts prepared by the continuous co-precipitation method, using CO2-rich as well as CO-rich syngas feeds. Our continuous co-precipitation approach allows for improved material homogeneity due to faster and more homogeneous solid formation. The so-called “chemical memory” stamped during initial co-precipitation is kept through all process steps and is reflected in the final catalytic properties. Furthermore, our continuous co-precipitation approach may be easily scaled-up to industrial production rates by numbering-up. Hence, we believe that our approach represents a promising contribution to improve catalysts for direct DME synthesis.

Quantifying hot carrier and thermal contributions in plasmonic photocatalysis

Photocatalysis based on optically active, “plasmonic” metal nanoparticles has emerged as a promising approach to facilitate light-driven chemical conversions under far milder conditions than thermal catalysis. However, an understanding of the relation between thermal and electronic excitations has been lacking. We report the substantial light-induced reduction of the thermal activation barrier for ammonia decomposition on a plasmonic photocatalyst. We introduce the concept of a light-dependent activation barrier to account for the effect of light illumination on electronic and thermal excitations in a single unified picture. This framework provides insight into the specific role of hot carriers in plasmon-mediated photochemistry, which is critically important for designing energy-efficient plasmonic photocatalysts.

Effects of Precipitant and pH on Coprecipitation of Nanosized Co-Cr-V Alloy Powders

Nanosized Co-Cr-V alloy powders were synthesized via coprecipitation method. Effects of precipitants ((NH₄)₂C₂O₄·H₂O and Na₂CO₃) and pH were investigated by X-ray diffraction (XRD), Zeta potential analyzer, thermogravimetry-differential scanning calorimetry (TG-DSC), inductively coupled plasma-atomic emission spectrometry (ICP-AES) and scanning electron microscopy (SEM). Co-Cr-V alloy powders were consisted of major face-centered cubic Co (fcc Co) and minor hexagonal close-packed Co (hcp Co). Grain sizes of precursors and Co-Cr-V alloy powders were increased with pH value (7–10) within the ranges of 3~39 and 39~66 nm, respectively. Rod-like or granular Co-Cr-V alloy particles were assembled by interconnected nanograins. At pH = 7, Na₂CO₃ precipitant was found to be beneficial to maintain the desirable composition of Co-Cr-V powders. It was also found that lower pH favors the maintenance of pre-designed composition, while grain coarsens at higher pH. Effects of variation for precipitant and pH on the morphology and composition of Co-Cr-V alloy powder were discussed in detail and relevant mechanism was further proposed.

Synthesis of cobalt ferrite nanoparticles by constant pH co-precipitation and their high catalytic activity in CO oxidation

A series of cobalt ferrite samples were synthesized from a metal nitrate solution at constant pH between 9 and 12 by the controlled co-precipitation method without any surfactant.

One-pot synthesis of Pt catalysts based on layered double hydroxides: an application in propane dehydrogenation

One-pot synthesis of Mg,Al,Pt,In–layered double hydroxides (LDHs) yields well-dispersed Pt–In NPs. These nanocatalysts display high propane dehydrogenation activity and display the potential for deriving a broad class of Pt catalysts from LDHs.