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Jabbour CR, Schnabl KB, Yan H, O'Beirn NN, Dorresteijn JM, Meirer F, Mandemaker LDB, Weckhuysen BM. Chitosan as Support Material for Metal-Organic Framework based Catalysts. Chemphyschem 2024; 25:e202400154. [PMID: 38798029 DOI: 10.1002/cphc.202400154] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/10/2024] [Revised: 05/20/2024] [Accepted: 05/23/2024] [Indexed: 05/29/2024]
Abstract
Turning waste into valuable products is one of the main challenges of the chemical industry. In this work, chitosan (CS), an abundant, low-cost, and non-toxic biopolymer derived from chitin, was reshaped into beads of ~3 mm. Their suitability as a support material for active phase catalyst materials was tested for a zirconium-based Metal-Organic Framework (MOF) with incorporated Pt, namely UiO-67-Pt. Its incorporation was investigated via two procedures: a one-pot synthesis (OPS) and a post-synthetic functionalization (PSF) synthesis method. Scanning electron microscopy (SEM) images show good UiO-67-Pt dispersion throughout the CS beads for the one-pot synthesized material (UiO-67-Pt-OPS@CS). However, this uniform dispersion was not observed for the post-synthetically functionalized material (UiO-67-Pt-PSF@CS). The success of the implementation of UiO-67-Pt was evaluated with ultraviolet-visible and infrared spectroscopy for both composite materials. Thermogravimetric analysis (TGA) reveals higher thermal stabilities for UiO-67-Pt-OPS@CS composite beads in comparison to pure CS beads, but not for UiO-67-Pt-PSF@CS. The study provides valuable insights into the potential of chitosan as a green, bead-shaped support material for MOFs, offering flexibility in their incorporation through different synthesis routes. It further contributes to the broader goal of the sustainable and eco-friendly design of a new generation of catalysts made from waste materials, which will be the topic of future studies.
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Affiliation(s)
- Christia R Jabbour
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Utrecht University, Universiteitsweg 99, 3584 CG, Utrecht, The Netherlands
| | - Kordula B Schnabl
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Utrecht University, Universiteitsweg 99, 3584 CG, Utrecht, The Netherlands
| | - Haoxiang Yan
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Utrecht University, Universiteitsweg 99, 3584 CG, Utrecht, The Netherlands
| | - Naoise N O'Beirn
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Utrecht University, Universiteitsweg 99, 3584 CG, Utrecht, The Netherlands
| | - Joren M Dorresteijn
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Utrecht University, Universiteitsweg 99, 3584 CG, Utrecht, The Netherlands
| | - Florian Meirer
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Utrecht University, Universiteitsweg 99, 3584 CG, Utrecht, The Netherlands
| | - Laurens D B Mandemaker
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Utrecht University, Universiteitsweg 99, 3584 CG, Utrecht, The Netherlands
| | - Bert M Weckhuysen
- Inorganic Chemistry and Catalysis group, Debye Institute for Nanomaterials Science and Institute for Sustainable and Circular Chemistry, Utrecht University, Universiteitsweg 99, 3584 CG, Utrecht, The Netherlands
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Asgar Pour Z, Abduljawad MM, Alassmy YA, Cardon L, Van Steenberge PHM, Sebakhy KO. A Comparative Review of Binder-Containing Extrusion and Alternative Shaping Techniques for Structuring of Zeolites into Different Geometrical Bodies. Catalysts 2023. [DOI: 10.3390/catal13040656] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/30/2023] Open
Abstract
Zeolites are crystalline metallosilicates displaying unique physicochemical properties with widespread applications in catalysis, adsorption, and separation. They are generally obtained by a multi-step process that starts with primary mixture aging, followed by hydrothermal crystallization, washing, drying, and, finally, a calcination step. However, the zeolites obtained are in the powder form and because of generating a pressure drop in industrial fixed bed reactors, not applicable for industrial purposes. To overcome such drawbacks, zeolites are shaped into appropriate geometries and the desired size (a few centimeters) using extrusion, where zeolite powders are mixed with binders (e.g., mineral clays or inorganic oxides). The presence of binders provides good mechanical strength against crushing in shaped zeolites, but binders may have adverse impacts on zeolite catalytic and sorption properties, such as active site dilution and pore blockage. The latter is more pronounced when the binder has a smaller particle size, which makes the zeolite internal active sites mainly inaccessible. In addition to the shaping requirements, a hierarchical structure with different levels of porosity (micro-, meso-, and macropores) and an interconnected network are essential to decrease the diffusion limitation inside the zeolite micropores as well as to increase the mass transfer through the presence of larger auxiliary pores. Thus, the generation of hierarchical structure and its preservation during the shaping step is of great importance. The aim of this review is to provide a comprehensive survey and detailed overview on the binder-containing extrusion technique compared to alternative shaping technologies with improved mass transfer properties. An emphasis is allocated to those techniques that have been less discussed in detail in the literature.
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Trunschke A. Prospects and challenges for autonomous catalyst discovery viewed from an experimental perspective. Catal Sci Technol 2022. [DOI: 10.1039/d2cy00275b] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Autonomous catalysis research requires elaborate integration of operando experiments into automated workflows. Suitable experimental data for analysis by artificial intelligence can be measured more readily according to standard operating procedures.
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Affiliation(s)
- Annette Trunschke
- Fritz-Haber-Institut der Max-Planck-Gesellschaft, Department of Inorganic Chemistry, Faradayweg 4-6, 14195 Berlin, Germany
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Na2WO4/Mn/SiO2 Catalyst Pellets for Upgrading H2S-Containing Biogas via the Oxidative Coupling of Methane. Catalysts 2021. [DOI: 10.3390/catal11111301] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
Biogas is a promising renewable energy source; however, it needs to be upgraded to increase its low calorific value. In this study, oxidative coupling of methane (OCM) was selected to convert it to a higher fuel standard. Prior to establishing the scaled-up OCM process, the effect of organic/inorganic binders on catalytic activity was examined. The selection of the binders and composition of the catalyst pellet influenced the pore structure, fracture strength, and catalytic activity of the catalyst pellets. It was also observed that the O2 supply from the inorganic binder is a key factor in determining catalytic activity, based on which the composition of the catalyst pellets was optimized. The higher heating value increased from 39.9 (CH4, Wobbe index = 53.5 MJ/Nm3) to 41.0 MJ/Nm3 (OCM product mixture, Wobbe index = 54.2 MJ/Nm3), achieving the fuel standard prescribed in many countries (Wobbe index = 45.5–55.0 MJ/Nm3). The reaction parameters (temperature, gas hourly space velocity, size of the reaction system, and the CH4/O2 ratio) were also optimized, followed by a sensitivity analysis. Furthermore, the catalyst was stable for a long-term (100 h) operation under the optimized conditions.
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Effect of secondary additives on the properties of vanadium‑aluminum mixed oxide tableted catalysts used in the oxidation of propane. POWDER TECHNOL 2021. [DOI: 10.1016/j.powtec.2021.03.067] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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Zhao X, Stachurski P, Shah S, Maiti D, Ramani S, Wright A, Walker D, Joseph B, Kuhn J. Design and optimization of NiMg/ceria-zirconia catalyst pellets. POWDER TECHNOL 2019. [DOI: 10.1016/j.powtec.2019.08.097] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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7
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Duarte L, Garzón L, Baldovino-Medrano VG. An analysis of the physicochemical properties of spent catalysts from an industrial hydrotreating unit. Catal Today 2019. [DOI: 10.1016/j.cattod.2019.05.025] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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8
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Baldovino-Medrano VG, Kartheuser B, Gaigneaux EM. Production and testing of technical catalysts based on MnO2 for the abatement of aromatic volatile compounds at the laboratory and pilot plant scales. Catal Today 2019. [DOI: 10.1016/j.cattod.2019.03.029] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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Karam A, Franco A, Limousin M, Marinkovic S, Estrine B, Oldani C, De Oliveira Vigier K, Luque R, Jérôme F. Impact of shaping Aquivion PFSA on its catalytic performances. Catal Sci Technol 2019. [DOI: 10.1039/c9cy00034h] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/26/2023]
Abstract
The shaping of Aquivion PFSA into micropellets is a good compromise between its catalytic performances, its ease of recovery at the end of the reaction and its deactivation rate.
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Affiliation(s)
- Ayman Karam
- Institut de Chimie des Milieux et Matériaux de Poitiers
- CNRS/Université de Poitiers
- TSA 41105 86073 Poitiers cedex 9
- France
| | - Ana Franco
- Departamento de Química Orgánica
- Universidad de Córdoba, Campus de Rabanales
- Córdoba
- Spain
| | - Magali Limousin
- ARD-Agro-industrie Recherches et Développements
- Green Chemistry Department
- F-51110 Pomacle
- France
| | - Sinisa Marinkovic
- ARD-Agro-industrie Recherches et Développements
- Green Chemistry Department
- F-51110 Pomacle
- France
| | - Boris Estrine
- ARD-Agro-industrie Recherches et Développements
- Green Chemistry Department
- F-51110 Pomacle
- France
| | | | - Karine De Oliveira Vigier
- Institut de Chimie des Milieux et Matériaux de Poitiers
- CNRS/Université de Poitiers
- TSA 41105 86073 Poitiers cedex 9
- France
| | - Rafael Luque
- Departamento de Química Orgánica
- Universidad de Córdoba, Campus de Rabanales
- Córdoba
- Spain
- Peoples Friendship University of Russia (RUDN University)
| | - François Jérôme
- Institut de Chimie des Milieux et Matériaux de Poitiers
- CNRS/Université de Poitiers
- TSA 41105 86073 Poitiers cedex 9
- France
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11
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Mirsafaei R, Heravi MM, Hosseinnejad T, Ahmadi S. Copper(II) nanoparticles: an efficient and reusable catalyst in green oxidation of benzyl alcohols to benzaldehydes in water. Appl Organomet Chem 2016. [DOI: 10.1002/aoc.3509] [Citation(s) in RCA: 34] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/03/2023]
Affiliation(s)
- Razieh Mirsafaei
- Department of Chemistry, Yazd Branch; Islamic Azad University; Yazd Iran
| | - Majid M. Heravi
- Department of Chemistry; Alzahra University; Vanak Tehran Iran
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12
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Devyatkov SY, Zinnurova AA, Aho A, Kronlund D, Peltonen J, Kuzichkin NV, Lisitsyn NV, Murzin DY. Shaping of Sulfated Zirconia Catalysts by Extrusion: Understanding the Role of Binders. Ind Eng Chem Res 2016. [DOI: 10.1021/acs.iecr.6b00820] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Sergey Yu. Devyatkov
- St. Petersburg State Institute of Technology (Technical University), Moskovski pr. 26, 190013, St. Petersburg, Russia
| | - Aigiza Al. Zinnurova
- St. Petersburg State Institute of Technology (Technical University), Moskovski pr. 26, 190013, St. Petersburg, Russia
| | - Atte Aho
- Laboratory
of Industrial Chemistry and Reaction Engineering, Johan Gadolin Process
Chemistry Centre, Åbo Akademi University, Biskopsgatan 8, FIN-20500, Turku/Åbo, Finland
| | - Dennis Kronlund
- Laboratory
of Physical Chemistry, Center for Functional Materials, Åbo Akademi University, Porthansgatan 3, FIN-20500 Turku, Finland
| | - Jouko Peltonen
- Laboratory
of Physical Chemistry, Center for Functional Materials, Åbo Akademi University, Porthansgatan 3, FIN-20500 Turku, Finland
| | - Nikolai V. Kuzichkin
- St. Petersburg State Institute of Technology (Technical University), Moskovski pr. 26, 190013, St. Petersburg, Russia
| | - Nikolay V. Lisitsyn
- St. Petersburg State Institute of Technology (Technical University), Moskovski pr. 26, 190013, St. Petersburg, Russia
| | - Dmitry Yu. Murzin
- Laboratory
of Industrial Chemistry and Reaction Engineering, Johan Gadolin Process
Chemistry Centre, Åbo Akademi University, Biskopsgatan 8, FIN-20500, Turku/Åbo, Finland
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Debecker DP, Boissière C, Laurent G, Huet S, Eliaers P, Sanchez C, Backov R. First acidic macro-mesocellular aluminosilicate monolithic foams “SiAl(HIPE)” and their catalytic properties. Chem Commun (Camb) 2015; 51:14018-21. [DOI: 10.1039/c5cc05328e] [Citation(s) in RCA: 31] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
A new type of macrocellular and mesoporous acidic aluminosilicate monolithic foam obtained by a templated alkaline sol–gel route exhibits high dehydration activity.
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Affiliation(s)
- Damien P. Debecker
- Institute of Condensed Matter and Nanoscience - Molecules
- Solids and reactiviTy (IMCN/MOST)
- Université catholique de Louvain
- 1348 Louvain-La-Neuve
- Belgium
| | - Cédric Boissière
- Sorbonne Universités
- UPMC Univ Paris 06
- CNRS
- Collège de France
- Laboratoire de Chimie de la Matière Condensée de Paris (LCMCP)
| | - Guillaume Laurent
- Sorbonne Universités
- UPMC Univ Paris 06
- CNRS
- Collège de France
- Laboratoire de Chimie de la Matière Condensée de Paris (LCMCP)
| | - Stéphanie Huet
- Centre de Recherche Paul Pascal
- UPR8641
- Université de Bordeaux 1
- 33600 Pessac
- France
| | - Philippe Eliaers
- Certech (Centre de Ressources Technologiques en Chimie)
- 7180 Seneffe
- Belgium
| | - Clément Sanchez
- Sorbonne Universités
- UPMC Univ Paris 06
- CNRS
- Collège de France
- Laboratoire de Chimie de la Matière Condensée de Paris (LCMCP)
| | - Rénal Backov
- Centre de Recherche Paul Pascal
- UPR8641
- Université de Bordeaux 1
- 33600 Pessac
- France
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