How to stabilize highly active Cu+ cations in a mixed-oxide catalyst

Copper-Based Catalysts for Electrochemical Carbon Dioxide Reduction to Multicarbon Products

Electrochemical conversion of carbon dioxide into fuel and chemicals with added value represents an appealing approach to reduce the greenhouse effect and realize a carbon-neutral cycle, which has great potential in mitigating global warming and effectively storing renewable energy. The electrochemical CO2 reduction reaction (CO2RR) usually involves multiproton coupling and multielectron transfer in aqueous electrolytes to form multicarbon products (C2+ products), but it competes with the hydrogen evolution reaction (HER), which results in intrinsically sluggish kinetics and a complex reaction mechanism and places higher requirements on the design of catalysts. In this review, the advantages of electrochemical CO2 reduction are briefly introduced, and then, different categories of Cu-based catalysts, including monometallic Cu catalysts, bimetallic catalysts, metal-organic frameworks (MOFs) along with MOF-derived catalysts and other catalysts, are summarized in terms of their synthesis method and conversion of CO2 to C2+ products in aqueous solution. The catalytic mechanisms of these catalysts are subsequently discussed for rational design of more efficient catalysts. In response to the mechanisms, several material strategies to enhance the catalytic behaviors are proposed, including surface facet engineering, interface engineering, utilization of strong metal-support interactions and surface modification. Based on the above strategies, challenges and prospects are proposed for the future development of CO2RR catalysts for industrial applications.

Graphical Abstract

Interfacial structure-governed SO2 resistance of Cu/TiO2 catalysts in the catalytic oxidation of CO

Different types of Cu–Ti interfacial structures determine different tolerance abilities of catalysts towards SO₂ poisoning during CO oxidation at 250 °C.

A computational study of supported Cu-based bimetallic nanoclusters for CO oxidation

In this study, we used DFT calculations to investigate the bi-functional nature of Cu-based alloy nanoclusters (NCs) supported on CeO₂(111) for CO oxidation.

Interface engineering for a rational design of poison-free bimetallic CO oxidation catalysts

We use density functional theory calculations of Pt@Cu core@shell nanoparticles (NPs) to design bifunctional poison-free CO oxidation catalysts. By calculating the adsorption chemistry under CO oxidation conditions, we find that the Pt@Cu NPs will be active for CO oxidation with resistance to CO-poisoning. The CO oxidation pathway at the Pt-Cu interface is determined on the Pt NP covered with a full- and partial-shell of Cu. The exposed portion of the Pt core preferentially binds CO and the Cu shell binds O₂, supplying oxygen for the reaction. The Pt-Cu interface provides CO-oxidation sites that are not poisoned by either CO or O₂. Additional computational screening shows that this separation of reactant binding sites is possible for several other core@shell NPs. Our results indicate that the metal-metal interface within a single NP can be optimized for design of bifunctional catalytic systems with improved performance.