Energy issues in the utilization of CO2 in the synthesis of chemicals: The case of the direct carboxylation of alcohols to dialkyl-carbonates

Fabrication of Soft Biodegradable Foam with Improved Shrinkage Resistance and Thermal Stability

The soft PBAT foam shows good flexibility, high elasticity, degradable nature, and it can be used as an environmental-friendly candidate for EVA and PU foams. Unfortunately, there are few reports on the application of PBAT as a soft foam. In this study, PBAT foam was fabricated by a pressure quenching method using CO2 as the blowing agent. A significant volume shrinkage of about 81% occurred, where the initial PBAT foam had an extremely high expansion ratio, of about 31 times. A 5-10 wt% PBS with high crystallinity was blended, and N2 with low gas solubility and diffusivity was mixed, with the aim of resisting foam shrinkage and preparing PBAT with a high final expansion ratio of 14.7 times. The possible mechanism behind this phenomenon was established, and the increased matrix modulus and decreased pressure difference within and outside the cell structure were the main reasons for the shrinkage resistance. The properties of PBAT and PBAT/PBS foams with a density of 0.1 g/cm3 were measured, based on the requirements for shoe applications. The 5-10 wt% PBS loading presented advantages in reducing thermal shrinkage at 75 °C/40 min, without compromising the hardness, elasticity, and the compression set, which ensures that PBAT/PBS foams have good prospects for use as soft foams.

Efforts toward Synthetic Photosynthesis: Visible Light-Driven CO2 Valorization

Current methods of urethane preparation from amines invariably involve high-energy and often toxic or cumbersome molecules to make the process exergonic. CO2 aminoalkylation using olefins and amines represents an attractive albeit endergonic alternative. We report a moisture-tolerant method that uses visible light energy to drive this endergonic process (+25 kcal/mol at STP) using sensitized arylcyclohexenes. They convert much of the photon's energy to strain upon olefin isomerization. This strain energy greatly enhances alkene basicity, allowing for sequential protonation by and interception of ammonium carbamates. Following optimization steps and amine scope evaluation, an example product arylcyclohexyl urethane underwent transcarbamoylation with some demonstrative alcohols to form more general urethanes with concomitant regeneration of the arylcyclohexene. This represents a closure of the energetic cycle, producing H2O as the stoichiometric byproduct.

Ultrasonically assisted surface modified CeO2 nanospindle catalysts for conversion of CO2 and methanol to DMC

This study developed a facile and effective approach to engineer the surface properties of cerium oxide (CeO₂) nanospindle catalysts for the direct synthesis of dimethyl carbonate (DMC) from CO₂ and methanol. CeO₂ nanospindles were first prepared by a simple precipitation method followed by wet chemical redox etching with sodium borohydride (NaBH₄) under high intensity ultrasonication (ultrasonic horn, 20 kHz, 150 W/cm²). The ultrasonically assisted surface modification of the CeO₂ nanospindles in NaBH₄ led to particle collisions and surface reduction that resulted in an increase in the number of surface-active sites of exposed Ce³⁺ and oxygen vacancies. The surface modified CeO₂ nanospindles showed an improvement of catalytic activity for DMC formation, yielding 17.90 mmol·g_cat^-1 with 100 % DMC selectivity. This study offers a simple and effective method to modify a CeO₂ surface, and it can further be applied for other chemical activities.

Sustainable Synthesis of Dimethyl- and Diethyl Carbonate from CO2 in Batch and Continuous Flow-Lessons from Thermodynamics and the Importance of Catalyst Stability

Equilibrium conversions for the direct condensation of MeOH and EtOH with CO₂ to give dimethyl- and diethyl carbonate, respectively, have been calculated over a range of experimentally relevant conditions. The validity of these calculations has been verified in both batch and continuous flow experiments over a heterogeneous CeO₂ catalyst. Operating under optimized conditions of 140 °C and 200 bar CO₂, record productivities of 235 mmol/L·h DMC and 241 mmol/L·h DEC have been achieved using neat alcohol dissolved in a continuous flow of supercritical CO₂. Using our thermodynamic model, we show that to achieve maximum product yield, both dialkyl carbonates and water should be continuously removed from the reactor instead of the conventionally used strategy of removing water alone, which is much less efficient. Catalyst stability rather than activity emerges as the prime limiting factor and should thus become the focus of future catalyst development.

Sustainable Catalytic Synthesis of Diethyl Carbonate

New sustainable approaches should be developed to overcome equilibrium limitation of dialkyl carbonate synthesis from CO₂ and alcohols. Using tetraethyl orthosilicate (TEOS) and CO₂ with Zr catalysts, we report the first example of sustainable catalytic synthesis of diethyl carbonate (DEC). The disiloxane byproduct can be reverted to TEOS. Under the same conditions, DEC can be synthesized using a wide range of alkoxysilane substrates by investigating the effects of the number of ethoxy substituent in alkoxysilane substrates, alkyl chain, and unsaturated moiety on the fundamental property of this reaction. Mechanistic insights obtained by kinetic studies, labeling experiments, and spectroscopic investigations reveal that DEC is generated via nucleophilic ethoxylation of a CO₂ -inserted Zr catalyst and catalyst regeneration by TEOS. The unprecedented transformation offers a new approach toward a cleaner route for DEC synthesis using recyclable alkoxysilane.

Characterization of the alkali metal oxalates (MC2O4-) and their formation by CO2 reduction via the alkali metal carbonites (MCO2-)

The reduction of carbon dioxide to oxalate has been studied by experimental Collisionally Induced Dissociation (CID) and vibrational characterization of the alkali metal oxalates, supplemented by theoretical electronic structure calculations. The critical step in the reductive process is the coordination of CO2 to an alkali metal anion, forming a metal carbonite MCO2- able to subsequently receive a second CO2 molecule. While the energetic demand for these reactions is generally low, we find that the degree of activation of CO2 in terms of charge transfer and transition state energies is the highest for lithium and systematically decreases down the group (M = Li-Cs). This is correlated to the strength of the binding interaction between the alkali metal and CO2, which can be related to the structure of the oxalate moiety within the product metal complexes evolving from a planar to a staggered conformer with increasing atomic number of the interacting metal. Similar structural changes are observed for crystalline alkali metal oxalates, although the C2O42- moiety is in general more planar in these, a fact that is attributed to the increased number of interacting alkali metal cations compared to the gas-phase ions.

Efficient CO2 fixation into cyclic carbonates catalyzed by NNO-scorpionate zinc complexes

Chiral bifunctional and bicomponent NNO-scorpionate zinc-based catalysts have been developed for the fixation of CO₂ into cyclic carbonates with broad substrate scope and functional group tolerance under mild and solvent-free conditions.

Mechanistic Insights into the Ni-Catalyzed Reductive Carboxylation of C-O Bonds in Aromatic Esters with CO2 : Understanding Remarkable Ligand and Traceless-Directing-Group Effects

The mechanism of the Ni⁰ -catalyzed reductive carboxylation reaction of C(sp² )-O and C(sp³ )-O bonds in aromatic esters with CO₂ to access valuable carboxylic acids was comprehensively studied by using DFT calculations. Computational results revealed that this transformation was composed of several key steps: C-O bond cleavage, reductive elimination, and/or CO₂ insertion. Of these steps, C-O bond cleavage was found to be rate-determining, and it occurred through either oxidative addition to form a Ni^II intermediate, or a radical pathway that involved a bimetallic species to generate two Ni^I species through homolytic dissociation of the C-O bond. DFT calculations revealed that the oxidative addition step was preferred in the reductive carboxylation reactions of C(sp² )-O and C(sp³ )-O bonds in substrates with extended π systems. In contrast, oxidative addition was highly disfavored when traceless directing groups were involved in the reductive coupling of substrates without extended π systems. In such cases, the presence of traceless directing groups allowed for docking of a second Ni⁰ catalyst, and the reactions proceed through a bimetallic radical pathway, rather than through concerted oxidative addition, to afford two Ni^I species both kinetically and thermodynamically. These theoretical mechanistic insights into the reductive carboxylation reactions of C-O bonds were also employed to investigate several experimentally observed phenomena, including ligand-dependent reactivity and site-selectivity.

Unimolecular dissociation of anions derived from succinic acid (H2Su) in the gas phase: HSu- and ClMgSu-. Relationship to CO2 fixation

Electrospray ionization of mixtures of succinic acid (here denoted H₂Su) and magnesium chloride in water/methanol give rise to ions of the type ESu^- (E = H or ClMg). The unimolecular dissociation of these ions was studied by collisionally induced dissociation mass spectrometry and interpreted by quantum chemical calculations (density functional theory and the composite Gaussian-4 method) of relevant parts of the potential energy surfaces. The major dissociation pathways from HSu^- were seen to be dehydration and decarboxylation, while ClMgSu^- mainly undergoes decarboxylation. The latter reaction proceeds without barrier for the reverse reaction; addition of CO₂ to a Grignard type structure ClMg(CH₂CH₂CO₂)^-. In contrast, addition of CO₂ to the analogous H(CH₂CH₂CO₂)^- ion has a substantial barrier. Dehydration of HSu^- gives rise to deprotonated succinic anhydride via a transition state for the key intramolecular proton transfer having an entropically favorable seven-member ring structure. The succinate systems studied here are compared to the previously reported analogous maleate systems, providing further insight to the structure-reactivity relationship.

Synthesis of Carbonates from Alcohols and CO2

Alcohols are ubiquitous compounds in nature that offer modular building blocks for synthetic chemistry. Here we discuss the most recent development of different classes of alcohols and their coupling chemistry with carbon dioxide as to afford linear and cyclic carbonates, the challenges associated with their formation, and the potential of this chemistry to revive a waste carbon feed stock.