Oxidative dehydrogenation of ethane using MoO3/Fe2O3 catalysts in a cyclic redox mode

Material Engineering Solutions toward Selective Redox Catalysts for Chemical-Looping-Based Olefin Production Schemes: A Review

Chemical looping (CL) has emerged as a promising approach in the oxidative dehydrogenation (ODH) of light alkanes, offering an opportunity for significant reductions in emissions and energy consumption in the ethylene and propylene production industry. While high olefin yields are achievable via CL, the material requirements (e.g., electronic and geometric structures) that prevent the total conversion of alkanes to CO x are not clearly understood. This review aims to give a concise understanding of the nucleophilic oxygen species involved in the selective reaction pathways for olefin production as well as of the electrophilic oxygen species that promote an overoxidation to CO x products. It further introduces advanced characterization techniques such as X-ray photoelectron spectroscopy, Raman spectroscopy, electron paramagnetic resonance spectroscopy, and resonant inelastic X-ray scattering, which have been employed successfully in identifying such reactive oxygen species. To mitigate CO x formation and enhance olefin selectivity, material engineering solutions are discussed. Common techniques include doping of the bulk or surface and the deposition of functional coatings. In the context of energy consumption and CO2 intensity, techno-economic assessments of CL-ODH systems have predicted energy savings of up to 80% compared to established olefin production processes such as steam cracking or dehydrogenation. Finally, although their practical application has been limited to date, the potential advantages of the use of fluidized bed reactors in CL-ODH are presented.

Coupling acid catalysis and selective oxidation over MoO3-Fe2O3 for chemical looping oxidative dehydrogenation of propane

Redox catalysts play a vital role in chemical looping oxidative dehydrogenation processes, which have recently been considered to be a promising prospect for propylene production. This work describes the coupling of surface acid catalysis and selective oxidation from lattice oxygen over MoO₃-Fe₂O₃ redox catalysts for promoted propylene production. Atomically dispersed Mo species over γ-Fe₂O₃ introduce effective acid sites for the promotion of propane conversion. In addition, Mo could also regulate the lattice oxygen activity, which makes the oxygen species from the reduction of γ-Fe₂O₃ to Fe₃O₄ contribute to selectively oxidative dehydrogenation instead of over-oxidation in pristine γ-Fe₂O₃. The enhanced surface acidity, coupled with proper lattice oxygen activity, leads to a higher surface reaction rate and moderate oxygen diffusion rate. Consequently, this coupling strategy achieves a robust performance with 49% of propane conversion and 90% of propylene selectivity for at least 300 redox cycles and ultimately demonstrates a potential design strategy for more advanced redox catalysts.

Ce-Doped LaMnO3 Redox Catalysts for Chemical Looping Oxidative Dehydrogenation of Ethane

As a novel reaction mode of oxidative dehydrogenation of ethane to ethylene, the chemical looping oxidative dehydrogenation (CL-ODH) of ethane to ethylene has attracted much attention. Instead of using gaseous oxygen, CL-ODH uses lattice oxygen in an oxygen carrier or redox catalyst to facilitate the ODH reaction. In this paper, a perovskite type redox catalyst LaMnO3+δ was used as a substrate, Ce3+ with different proportions was introduced into its A site, and its CL-ODH reaction performance for ethane was studied. The results showed that the ratio of Mn4+/Mn3+ on the surface of Ce-modified samples decreased significantly, and the lattice oxygen species in the bulk phase increased; these were the main reasons for improving ethylene selectivity. La0.7Ce0.3MnO3 showed the best performance during the ODH reaction and showed good stability in twenty redox cycle tests.

Main-Group Catalysts with Atomically Dispersed In Sites for Highly Efficient Oxidative Dehydrogenation

Transition metal oxides are well-known catalysts for oxidative dehydrogenation thanks to their excellent ability to activate alkanes. However, they suffer from an inferior alkene yield due to the trade-off between the conversion and selectivity induced by more reactive alkenes than alkanes, which obscures the optimization of catalysts. Herein, we attempt to overcome this challenge by activating a selective main-group indium oxide considered to be inactive for oxidative dehydrogenation in conventional wisdom. Atomically dispersed In sites with the local structure of [InOH]²⁺ anchored by substituting the protons of supercages in HY are enclosed to be active centers that enable the activation of ethane with a metal-normalized turnover number of almost one magnitude higher than those of their supported In₂O₃ counterparts. Furthermore, the structure of isolated [InOH]²⁺ sites could be stabilized by in situ formed H₂O from the selective oxidation of hydrogen by In₂O₃ nanoparticles. As a result, the as-designed main-group In catalysts exhibit 80% ethene selectivity at 80% ethane conversion, thus achieving 60% ethene yield due to active isolated [InOH]²⁺ sites and selective In₂O₃ nanoparticles, outperforming state-of-the-art transition metal oxide catalysts. This study unlocks new opportunities for the utilization of main-group elements and could pave the way toward a more rational design of catalysts for highly efficient selective oxidation catalysis.

Ni-H-Beta Catalysts for Ethylene Oligomerization: Impact of Parent Cation on Ni Loading, Speciation, and Siting

Ni-H-Beta catalysts for ethylene oligomerization (EO) were prepared by ion exchange of NH4-Beta and H-Beta zeolites with aqueous Ni(NO3)2 and characterized by H2-temperature-programmed reduction (TPR), NH3-temperature-programmed desorption (TPD), and diffuse-reflectance infrared Fourier-transform spectroscopy (DRIFTS). Quadruple exchange of NH4-Beta at 70 °C resulted in 2.5 wt.% Ni loading corresponding to a Ni2+/framework aluminum (FAl) molar ratio of 0.52. [NiOH]+ and H+ are the primary charge-compensating cations in the uncalcined catalyst, as evidenced by TPR and DRIFTS. Subsequent calcination at 550 °C in air yielded a Ni-H-Beta catalyst containing primarily bare Ni2+ ions bonded to framework oxygens. Quadruple exchange of H-Beta at 70 °C gave 2.0 wt.% Ni loading (Ni2+/FAl = 0.41). After calcination at 550 °C, the resulting Ni-H-Beta catalyst comprises a mixture of bare Ni2+ ions: [NiOH]+ and NiO species. The relative abundance of [NiOH]+ increases with the number of exchanges. In situ pretreatment at 500 °C in flowing He converted the [NiOH]+ species to bare Ni2+ ions via dehydration. The bare Ni2+ ions interact strongly with the Beta framework as evidenced by a perturbed antisymmetric T-O-T vibration at 945 cm−1. DRIFT spectra of CO adsorbed at 20 °C indicate that the Ni2+ ions occupy two distinct exchange positions. The results of EO testing at 225 °C and 11 bar (ethylene) suggested that the specific Ni2+ species initially presented (e.g., bare Ni2+, [NiOH]+) did not significantly affect the catalytic performance.

Recent advances in non-noble metal-based oxide materials as heterogeneous catalysts for C–H activation

This perspective article summarizes the recent developments of non-noble metal-based oxides, as a new class of catalysts for C−H bond activation, focusing on their essential surface properties.

Near 100% ethene selectivity achieved by tailoring dual active sites to isolate dehydrogenation and oxidation

Prohibiting deep oxidation remains a challenging task in oxidative dehydrogenation of light alkane since the targeted alkene is more reactive than parent substrate. Here we tailor dual active sites to isolate dehydrogenation and oxidation instead of homogeneously active sites responsible for these two steps leading to consecutive oxidation of alkene. The introduction of HY zeolite with acid sites, three-dimensional pore structure and supercages gives rise to Ni²⁺ Lewis acid sites (LAS) and NiO nanoclusters confined in framework wherein catalytic dehydrogenation of ethane occurs on Ni²⁺ LAS resulting in the formation of ethene and hydrogen while NiO nanoclusters with decreased oxygen reactivity are responsible for selective oxidation of hydrogen rather than over-oxidizing ethene. Such tailored strategy achieves near 100% ethene selectivity and constitutes a promising basis for highly selective oxidation catalysis beyond oxidative dehydrogenation of light alkane.

It is important but challenging to prohibit deep oxidation of alkene in oxidative dehydrogenation of light alkane. Here, dual active sites are tailored to isolate dehydrogenation and oxidation thus achieving superior ethene selectivity.

Catalytic Dehydrogenation of Ethane: A Mini Review of Recent Advances and Perspective of Chemical Looping Technology

Dehydrogenation processes play an important role in the petrochemical industry. High selectivity towards olefins is usually hindered by numerous side reactions in a conventional cracking/pyrolysis technology. Herein, we show recent studies devoted to selective ethylene production via oxidative and non-oxidative reactions. This review summarizes the progress that has been achieved with ethane conversion in terms of the process effectivity. Briefly, steam cracking, catalytic dehydrogenation, oxidative dehydrogenation (with CO2/O2), membrane technology, and chemical looping are reviewed.

Oxidative dehydrogenation of ethane: catalytic and mechanistic aspects and future trends

Ethane oxidative dehydrogenation (ODH) is an attractive, low energy, alternative route to reduce the carbon footprint for ethene production, however, the commercial implementation of ODH processes requires catalysts with improved selectivity.

A molten carbonate shell modified perovskite redox catalyst for anaerobic oxidative dehydrogenation of ethane

Acceptor-doped, redox-active perovskite oxides such as La0.8Sr0.2FeO3 (LSF) are active for ethane oxidation to CO x but show poor selectivity to ethylene. This article reports molten Li2CO3 as an effective "promoter" to modify LSF for chemical looping-oxidative dehydrogenation (CL-ODH) of ethane. Under the working state, the redox catalyst is composed of a molten Li2CO3 layer covering the solid LSF substrate. The molten layer facilitates the transport of active peroxide (O2 2-) species formed on LSF while blocking the nonselective sites. Spectroscopy measurements and density functional theory calculations indicate that Fe4+→Fe3+ transition is responsible for the peroxide formation, which results in both exothermic ODH and air reoxidation steps. With >90% ethylene selectivity, up to 59% ethylene yield, and favorable heat of reactions, the core-shell redox catalyst has an excellent potential to be effective for intensified ethane conversion. The mechanistic findings also provide a generalized approach for designing CL-ODH redox catalysts.

MoO3/Al2O3 catalysts for chemical-looping oxidative dehydrogenation of ethane

MoO₃/γ-Al₂O₃ catalysts containing 0.3-3 monolayer (ML) equivalents of MoO₃ were prepared, characterized, and tested for ethane oxidative dehydrogenation (ODH) in cyclic redox and co-feed modes. Submonolayer catalysts contain highly dispersed (2D) polymolybdate structures; a complete monolayer and bulk Al₂(MoO₄)₃ are present at >1ML loadings. High ethylene selectivity (>90%) in chemical looping (CL) ODH correlates with Mo^+VI to Mo^+V reduction; CO_x selectivity is <10% under these conditions. Mo^+V and Mo^+IV species trigger CH₄ production resulting in much higher conversion albeit with <20% selectivity. In CL-ODH, submonolayer catalysts exhibit ethylene selectivities that decrease linearly from 96% at near-zero conversion to 70% at 45% conversion. >1ML catalysts provide higher conversions albeit with 10%-18% lower selectivity and greater selectivity loss with increasing conversion. In co-feed mode, ethylene selectivity drops to <50% at 46% conversion for a 0.6ML catalyst, but selectivity is virtually unaltered for a 3ML catalyst. We infer that at <1ML loadings, small domain size and strong Mo-O-Al bonds decrease 2D polymolybdate reducibility and enhance ethylene selectivity in CL-ODH.