The Cu migration of Cu-SAPO-34 catalyst for ammonia selective catalytic reduction of NOx during high temperature hydrothermal aging treatment

The discrepancy of NH3 oxidation mechanism between SAPO-34 and Cu/SAPO-34

The difference of NH3 oxidation mechanism over SAPO-34 and Cu-SAPO-34 was studied. XRD (X-ray diffraction), SEM (scanning electron microscopy) and H2-TPR (H2-temperature programmed desorption) were conducted to estimate the Cu species distribution. The quantity of individual Cu2+ ions escalated with the elevation of silicon content in the Cu/SAPO-34 catalysts, leading to an enhancement in the activity of the NH3-SCR (ammonia-selective catalytic reduction) process. This augmentation in activity can be attributed to the increased presence of isolated Cu2+ species, which are pivotal in facilitating the catalytic reaction. In addition, the kinetic test of NH3 oxidation indicated that the CuO species were the active sites for NH3 oxidation. Specifically, the strong structural Brønsted acid sites were the NH3 oxidation active sites over the SAPO-34 support, and the NH3 reacted with the O2 on the Brønsted acid sites to produce the NO mainly. While the NH3 oxidation mechanism over Cu/SAPO-34 consisted of two steps: firstly, NH3 reacted with O2 on CuO sites or residual Brønsted acid sites to form NO as the product; subsequently, the generated NO was reduced by NH3 into N2 on isolated Cu2+ sites. Simultaneously, the isolated Cu2+ sites might demonstrate a significant function in the NH3 oxidation process to form N2. The identification of active sites and corresponding mechanism could deepen the understanding of excellent performance of NH3-SCR over the Cu/SAPO-34 catalyst at high temperature.

Boosting the catalytic performance of Cu-SAPO-34 in NOx removal via hydrothermal treatment

Phosphate ions promoted Cu-SAPO-34 (P-Cu-SAPO-34) were prepared using bulk CuO particles as Cu2+ precursor by a solid-state ion exchange technique for the selective catalytic reduction of NOx with NH3 (NH3-SCR). The effects of high temperature (H-T) hydrothermal aging on the NOx removal (de-NOx) performance of Cu-SAPO-34 with and without phosphate ions were systematically investigated at atomic level. The results displayed that both Cu-SAPO-34 and P-Cu-SAPO-34 presented relatively poor NOx removal activity with a low conversion (< 30%) at 250-500°C. However, after H-T hydrothermal treatment (800°C for 10 hr at 10% H2O), these two samples showed significantly satisfied NOx elimination performance with a quite high conversion (70%-90%) at 250-500°C. Additionally, phosphate ions decoration can further enhance the catalytic performance of Cu-SAPO-34 after hydrothermal treatment (Cu-SAPO-34H). The textural properties, morphologies, structural feature, acidity, redox characteristic, and surface-active species of the fresh and hydrothermally aged samples were analyzed using various characterization methods. The systematical characterization results revealed that increases of 28% of the isolated Cu2+ active species (Cu2+-2Z, Cu (OH)+-Z) mainly from bulk CuO and 50% of the Brønsted acid sites, the high dispersion of isolated Cu2+ active component as well as the Brønsted acid sites were mainly responsible for the accepted catalytic activity of these two hydrothermally aged samples, especially for P-Cu-SAPO-34H.

The Effect of Iron Content on the Ammonia Selective Catalytic Reduction Reaction (NH3-SCR) Catalytic Performance of FeOx/SAPO-34

Iron-based catalysts are regarded as promising candidates for the ammonia selective catalytic reduction reaction (NH₃-SCR) which show good catalytic activity at medium and high temperatures, whereas SAPO-34 molecular sieves have a micro-pore structure and are ideal catalyst carriers. In this paper, four FeO_x/SAPO-34 molecular sieve catalysts with different iron contents (Fe = 1%, 2%, 3%, 4%) were prepared using an impregnation method. The effect of iron content on the surface properties and catalytic activity was investigated by a series of characterization techniques including XRD, SEM, BET, XPS, H₂-TPR and NH₃-TPD. Iron species in the FeO_x/SAPO-34 catalysts exist in the form of isolated iron ions or well-dispersed small crystals and iron oxide species clusters. With the addition of iron content, the integrity of CHA (chabazite) zeolite structure remained, but the crystallinity was affected. The FeO_x/SAPO-34 catalyst with 3% Fe loading showed a relatively flat surface with no large-diameter particles and strong oxidation-reduction ability. Meanwhile, more acidic sites are exposed, which accelerated the process of catalytic reaction. Thus, the FeO_x/SAPO-34 catalyst with 3% Fe showed the best NO conversion performance among the four catalysts prepared and maintained more than 90% NO conversion efficiency in a wide temperature range from 310 °C to 450 °C.

Insight into Platinum Poisoning Effect on Cu-SSZ-13 in Selective Catalytic Reduction of NOx with NH3

Platinum’s (Pt) poisoning effect on Cu-SSZ-13 and its regeneration were investigated. The Pt enhanced the parallel reactions, such as NH3 oxidation and NO oxidation reactions, which decreased the deNOx activities. In the temperature range below 330 °C, the deactivation of Cu-SSZ-13 by Pt poisoning was primarily caused by the overconsumption of NH3, due to the enhanced NH3-selective oxidation reaction, while the formation of NOx in NH3 oxidation and NO oxidation into NO2 further aggravated the degradation when the temperature was above 460 °C. The non-selective NH3 oxidation and non-selective NOx catalytic reduction reactions resulted in increased N2O formation over Pt-doped samples. The transformation of Pt0 into PtOx after hydrothermal aging recovered the deNOx activities of the Pt-poisoned samples.

One-pot hydrothermal synthesis of dual metal incorporated CuCe-SAPO-34 zeolite for enhancing ammonia selective catalytic reduction

A series of dual metal incorporated CuCex-SAPO-34(x = 0-0.04) samples were synthesized using one-pot hydrothermal method with diethylamine as organic structure-directing agent for selective catalytic reduction of NO_x by NH₃. The catalytic properties were elucidated in detail with physicochemical properties being analyzed using various instruments. All the catalysts exhibited typical SAPO-34 crystal structures with high specific surface areas. With the dual-metal incorporation, the surface acidity and amount of isolated Cu²⁺, which may be active sites for NH₃-SCR, were significantly enhanced. However, excessive Ce restrained the formation of isolated Cu²⁺ due to its occupation of cationic sites. Therefore, the 0.05CuCe0.02-SAPO-34 exhibited high NO conversion (≥80%) at 168°C-500°C. Furthermore, the NH₃-SCR mechanism over different catalysts was investigated in-situ DRIFTS experiments. For the 0.05Cu-SAPO-34, the adsorbed NH₃ species react with gaseous NO and following the E-R mechanism throughout the reaction temperature range. Meanwhile, adsorbed NO₂ was detected and reacted with the adsorbed NH₃ species according to the L-H mechanism in low-temperature region. In contrast, the NH₃-SCR reaction over the 0.05CuCe0.02-SAPO-34 primarily followed the E-R mechanism throughout the temperature range. The L-H mechanism was cut off due to the loss of the adsorption ability of nitrous species at high temperatures., resulting in NO conversion decreasing.

Recent Understanding of Low-Temperature Copper Dynamics in Cu-Chabazite NH3-SCR Catalysts

Dynamic motion of NH3-solvated Cu sites in Cu-chabazite (Cu-CHA) zeolites, which are the most promising and state-of-the-art catalysts for ammonia-assisted selective reduction of NOx (NH3-SCR) in the aftertreatment of diesel exhausts, represents a unique phenomenon linking heterogeneous and homogeneous catalysis. This review first summarizes recent advances in the theoretical understanding of such low-temperature Cu dynamics. Specifically, evidence of both intra-cage and inter-cage Cu motions, given by ab initio molecular dynamics (AIMD) or metadynamics simulations, will be highlighted. Then, we will show how, among others, synchrotron-based X-ray spectroscopy, vibrational and optical spectroscopy (diffuse reflection infrared Fourier transform spectroscopy (DRIFTS) and diffuse reflection ultraviolet-visible spectroscopy (DRUVS)), electron paramagnetic spectroscopy (EPR), and impedance spectroscopy (IS) can be combined and complement each other to follow the evolution of coordinative environment and the local structure of Cu centers during low-temperature NH3-SCR reactions. Furthermore, the essential role of Cu dynamics in the tuning of low-temperature Cu redox, in the preparation of highly dispersed Cu-CHA catalysts by solid-state ion exchange method, and in the direct monitoring of NH3 storage and conversion will be presented. Based on the achieved mechanistic insights, we will discuss briefly the new perspectives in manipulating Cu dynamics to improve low-temperature NH3-SCR efficiency as well as in the understanding of other important reactions, such as selective methane-to-methanol oxidation and ethene dimerization, catalyzed by metal ion-exchanged zeolites.

Cu- and Fe-speciation in a composite zeolite catalyst for selective catalytic reduction of NOx: insights from operando XAS

Cu-SAPO-34 (Cu-CZC) and Fe-mordenite (Fe-MOR) and their mechanical mixture (50 : 50) have been exhaustively investigated by means of operando X-ray absorption spectroscopy under NH₃-SCR conditions.

Catalytic Performances of Cu/MCM-22 Zeolites with Different Cu Loadings in NH3-SCR

The NH₃-SCR activities and hydrothermal stabilities of five xCu/MCM-22 zeolites with different Cu loadings (x = 2–10 wt%) prepared by incipient wetness impregnation method were systematically investigated. The physicochemical properties of xCu/MCM-22 zeolites were analyzed by XRD, nitrogen physisorption, ICP-AES, SEM, NH₃-TPD, UV-vis, H₂-TPR and XPS experiments. The Cu species existing in xCu/MCM-22 are mainly isolated Cu²⁺, CuO_x and unreducible copper species. The concentrations of both isolated Cu²⁺ and CuO_x species in xCu/MCM-22 increase with Cu contents, but the increment of CuO_x species is more distinct, especially in high Cu loadings (>4 wt%). NH₃-SCR experimental results demonstrated that the activity of xCu/MCM-22 is sensitive to Cu content at low Cu loadings (≤4 wt%). When the Cu loading exceeds 4 wt%, the NH₃-SCR activity of xCu/MCM-22 is irrelevant to Cu content due to the severe pore blockage effects caused by aggregated CuO_x species. Among the five xCu/MCM-22 zeolites, 4Cu/MCM-22 with moderate Cu content has the best NH₃-SCR performance, which displays higher than 80% NO_x conversions in a wide temperature window (160–430 °C). Furthermore, the hydrothermal aging experiments (xCu/MCM-22 was treated at 750 °C for 10 h under 10% water vapor atmosphere) illustrated that all the xCu/MCM-22 zeolites exhibit high hydrothermal stability in NH₃-SCR reactions.