Effect of ceria and zirconia supports on NO reduction over platinum-group metal catalysts: A DFT study with comparative experiments

Computational Design of Catalysts with Experimental Validation: Recent Successes, Effective Strategies, and Pitfalls

Computation has long proven useful in understanding heterogeneous catalysts and rationalizing experimental findings. However, computational design with experimental validation requires somewhat different approaches and has proven more difficult. In recent years, there have been increasing successes in such computational design with experimental validation. In this Perspective, we discuss some of these recent successes and the methodologies used. We also discuss various design strategies more broadly, as well as approximations to consider and pitfalls to try to avoid when designing for experiment. Overall, computation can be a powerful and efficient tool in guiding catalyst design but must be combined with a strong fundamental understanding of catalysis science to be most effective in terms of both choosing the design methodology and choosing which materials to pursue experimentally.

Advancing nitrate reduction to ammonia: insights into mechanism, activity control, and catalyst design over Pt nanoparticle-based ZrO2

The reduction of nitrogen oxides (NOx) to NH3, or N2 represents a crucial step in mitigating atmospheric NO3 and NO2 emissions, a significant contributor to air pollution. Among these reduction products, ammonia (NH3) holds particular significance due to its utility in nitrogen-based fertilizers and its versatile applications in various industrial processes. Platinum-based catalysts have exhibited promise in enhancing the rate and selectivity of these reduction reactions. In this study, we employ density functional theory (DFT) calculations to explore the catalytic potential of Pt nanoparticle (PtNP)-supported ZrO2 for the conversion of NO3 to NH3. The most favorable pathway for the NO3 reduction to NH3 follows a sequence, that is, NO3 → NO2 → NO → ONH → ONH2/HNOH → NH2/NH → NH2 → NH3, culminating in the production of valuable ammonia. The introduction of low-state Fe and Co dopants into the ZrO2 support reduces energy barriers for the most challenging rate-determining hydrogenation step in NOx reduction to NH3, demonstrating significant improvements in catalytic activity. The incorporation of dopants into the ZrO2 support results in a depletion of electron density within the Pt cocatalyst resulting in enhanced hydrogen transfer efficiency during the hydrogenation process. This study aims to provide insights into the catalytic activity of platinum-based ZrO2 catalysts and will help design new high-performance catalysts for the reduction of atmospheric pollutants and for energy applications.

CO2 hydrogenation to formic acid on Pd-Cu nanoclusters: a DFT study

Carbon dioxide (CO₂) hydrogenation to formic acid is a promising method for the conversion of CO₂ to useful organic products. The interaction of CO₂ with hydrogen (H₂) on Pd_mCu_n (m + n = 4, 8 and 13) clusters to form formic acid (HCOOH) has been explored using density functional theoretical (DFT) calculations. Pd₂Cu₂, Pd₄Cu₄ and 13-atom Pd₁₂Cu clusters are found to be the most stable among all of the Pd_mCu_n (m + n = 4, 8 and 13) clusters with binding energies of -1.75, -2.16 and -2.40 eV per atom, respectively. CO₂ molecules get adsorbed on the Pd₂Cu₂, Pd₄Cu₄ and Pd₁₂Cu clusters in an inverted V-shaped way with adsorption energies of -0.91, -0.96 and -0.44 eV, respectively. The hydrogenation of CO₂ to form formate goes through a unidentate structure that rapidly transforms into the bidentate structure. To determine the transition state structures and minimum energy paths (MEPs) for CO₂ hydrogenation to formic acid, the climbing image nudge elastic band (CI-NEB) method has been adopted. The activation barriers for the formation of formic acid from formate on Pd₂Cu₂ and Pd₄Cu₄ are calculated to be 0.79 and 0.68 eV, respectively whereas that on the Pd₁₂Cu cluster is 1.77 eV. The enthalpy for the overall process of CO₂ hydrogenation to formic acid on the Pd₂Cu₂, Pd₄Cu₄ and Pd₁₂Cu clusters are found to be 0.83, 0.48 and 0.63 eV, respectively. Analysis of the density of states (DOS) spectra show that the 4d orbital of Pd, the 3d orbital of Cu, and the 2p orbitals of C and O atoms are involved in the bonding between CO₂ molecules and the Pd₂Cu₂ clusters. The CO₂ adsorption on the Pd_mCu_n (m + n = 4 and 8) clusters has also been explained in terms of the charge density distribution analysis.

On a high photocatalytic activity of high-noble alloys Au-Ag/TiO2 catalysts during oxygen evolution reaction of water oxidation

The analysis via density functional theory was employed to understand high photocatalytic activity found on the Au-Ag high-noble alloys catalysts supported on rutile TiO2 during the oxygen evolution of water oxidation reaction (OER). It was indicated that the most thermodynamically stable location of the Au-Ag bimetal-support interface is the bridging row oxygen vacancy site. On the active region of the Au-Ag catalyst, the Au site is the most active for OER catalyzing the reaction with an overpotential of 0.60 V. Whereas the photocatalytic activity of other active sites follows the trend of Au > Ag > Ti. This finding evident from the projected density of states revealed the formation of the trap state that reduces the band gap of the catalyst promoting activity. In addition, the Bader charge analysis revealed the electron relocation from Ag to Au to be the reason behind the activity of the bimetallic that exceeds its monometallic counterparts.

Can we enhance diradical character using interaction with stoichiometric surfaces of ionic oxides? A theoretical investigation using chemical indices

Chemical indices are effective tools for examining the functions and reactivities of stable radical species. In this study, we formulated an approximation to estimate chemical indices using electron density. Theoretical investigations using the developed scheme revealed that surface interactions can tune chemical indices and that the diradical character was enhanced by weak adsorption onto ionic solids with charge-dipole interactions.

Investigation of catalysts M/CeO2 (M = Pt, Rh, or Pd) for purification of CO2 derived from oxycombustion in the absence or presence of water

Oxyfuel combustion is a promising technology to produce a CO₂-rich flue gas ready suitable for sequestration or valorization. But its storage as well as its further valorization requires to increase the CO₂ purification as a small amount of CO and NOx are produced during combustion. Based on the technology developed for three-way converters, similar systems, i.e., M/CeO₂ where M is Pt, Pd, or Rh, were studied for NO-CO abatement in a gas stream similar to those obtained when an oxyfuel combustion is performed. The results evidenced that the role of the metal nature influences the performances obtained on NO-CO abatement, platinum supported on ceria being the most efficient catalyst. We also measured the impact of the presence of water in the reaction stream on the catalytic activity of these materials. It appears that the presence of water has a beneficial effect on the different reactions due to a water gas shift reaction that increases the reduction of the NO and favors the formation of N₂. The study pointed out that platinum supported on ceria remained the best catalyst, under these wet operating conditions close to industrial ones, for purification of oxyfuel combustion exhausts.

Boosting the electrocatalytic activity of Pd/C by Cu alloying: Insight on Pd/Cu composition and reaction pathway

Tuning composition of Pd-based bimetallic electrocatalysts of high stability and durability is of great importance in energy-related reactions. This study reports the remarkable electrocatalytic performance of carbon-supported bimetallic Pd-Cu alloy nanoparticles (NPs) towards formic acid oxidation (FAO) and oxygen reduction reaction (ORR). Among various bimetallic compositions, Pd₃Cu/C alloy NPs exhibits the best FAO and ORR activity. During FAO reaction, Pd₃Cu/C alloy NPs exhibits a peak with a current density of 28.33 mA cm^-2 and a potential of 0.2 V (vs. Ag/AgCl) which is higher than that of the other PdCu compositions and standard 20 wt% Pd/C catalyst. Meanwhile, the onset potential (-0.09 V), half-wave potential (-0.18 V), limiting current density at 1600 rpm (-4.9 mA cm^-2) and Tafel slope (64 mV dec^-1) values of Pd₃Cu/C alloy NPs validate its superiority over the conventional 20 wt% Pt/C catalyst for ORR. Experimental and DFT studies have confirmed that the enhanced activity can be attributed to the electronic effect that arises after Cu alloying which causes a downshift of Pd d-band center and structural effect that produces highly dispersed NPs over the carbon matrix with high electrochemically active surface area.

In Situ TEM Study of Rh Particle Sintering for Three-Way Catalysts in High Temperatures

One of the main factors in the deterioration of automobile three-way catalysts is the sintering of platinum group metals (PGMs). In this study, we used in situ tunneling electron microscopy (TEM) to examine the sintering of Rh particles as the temperature increases. Two types of environmental conditions were tested, namely, vacuum atmosphere with heating up to 1050 °C, and N2 with/without 1% O2 at 1 atm and up to 1000 °C. Under vacuum, Rh particles appeared to be immersed in ZrO2. In contrast, at 1 atm N2 with or without 1% O2, the sintered Rh particles appeared spherical and not immersed in ZrO2. The latter trend of Rh sintering resembles the actual engine-aged catalyst observed ex situ in this study. In the N2 atmosphere, the sintering of support material (ZrO2 or Y-ZrO2) was first observed by in situ TEM, followed by Rh particle sintering. The Rh particle size was slightly smaller on Y-ZrO2 compared to that on ZrO2. To better understand these experimental results, density functional theory was used to calculate the systems’ junction energies, assuming three layers of Rh(111) 4 × 4 structures joined to the support material (ZrO2 and Y-ZrO2). The calculated energies were consistent with the in situ TEM observations in the N2 atmosphere.

Density-Functional Tight-Binding Study of Carbonaceous Species Diffusion on the (100)-γ-Al2O3 Surface

Carbonaceous or oxy-carbon species are intermediates formed during C _x H _y combustion on a Pt _n /Al₂O₃ catalyst, which contain carbon, hydrogen, and oxygen atoms. The accumulation of the carbonaceous species, arguably, leads to catalytic deactivation; therefore, their removal is of importance. As the diffusion process is occasionally the rate-determining step in the growth of carbonaceous species, the present study aims to reveal the diffusion mechanisms. The free energy barriers of acetate, formate, and methoxy diffusion on the (100)-γ-Al₂O₃ surface were evaluated through extensive metadynamics simulations at the density-functional tight-binding level. The present work deduces that each adopted carbonaceous species exhibits different diffusion mechanisms and supports experimental evidence that the acetate species exhibits the slowest diffusivity among the adopted carbonaceous species.

Catalytic Reaction Mechanism of NO-CO on the ZrO2 (110) and (111) Surfaces

Due to the large population of vehicles, significant amounts of carbon monoxide (CO), nitrogen oxides (NO_x), and unburned hydrocarbons (HC) are emitted into the atmosphere, causing serious pollution to the environment. The use of catalysis prevents the exhaust from entering the atmosphere. To better understand the catalytic mechanism, it is necessary to establish a detailed chemical reaction mechanism. In this study, the adsorption behaviors of CO and NO, the reaction of NO reduction with CO on the ZrO₂ (110) and (111) surfaces was performed through periodic density functional theory (DFT) calculations. The detailed mechanism for CO₂ and N₂ formation mainly involved two intermediates N₂O complexes and NCO species. Moreover, the existence of oxygen vacancies was crucial for NO reduction reactions. From the calculated energy, it was found that the pathway involving NCO intermediate interaction occurring on the ZrO₂ (110) surface was most favorable. Gas phase N₂O formation and dissociation were also considered in this study. The results indicated the role of reaction intermediates NCO and N₂O in catalytic reactions, which could solve the key scientific problems and disputes existing in the current experiments.