From hydrophilic to hydrophobic: A promising approach to tackle high CO2 selectivity of Fe-based Fischer-Tropsch microcapsule catalysts

The Oxygenate-Mediated Conversion of COx to Hydrocarbons─On the Role of Zeolites in Tandem Catalysis

Decentralized chemical plants close to circular carbon sources will play an important role in shaping the postfossil society. This scenario calls for carbon technologies which valorize CO2 and CO with renewable H2 and utilize process intensification approaches. The single-reactor tandem reaction approach to convert COx to hydrocarbons via oxygenate intermediates offers clear benefits in terms of improved thermodynamics and energy efficiency. Simultaneously, challenges and complexity in terms of catalyst material and mechanism, reactor, and process gaps have to be addressed. While the separate processes, namely methanol synthesis and methanol to hydrocarbons, are commercialized and extensively discussed, this review focuses on the zeolite/zeotype function in the oxygenate-mediated conversion of COx to hydrocarbons. Use of shape-selective zeolite/zeotype catalysts enables the selective production of fuel components as well as key intermediates for the chemical industry, such as BTX, gasoline, light olefins, and C3+ alkanes. In contrast to the separate processes which use methanol as a platform, this review examines the potential of methanol, dimethyl ether, and ketene as possible oxygenate intermediates in separate chapters. We explore the connection between literature on the individual reactions for converting oxygenates and the tandem reaction, so as to identify transferable knowledge from the individual processes which could drive progress in the intensification of the tandem process. This encompasses a multiscale approach, from molecule (mechanism, oxygenate molecule), to catalyst, to reactor configuration, and finally to process level. Finally, we present our perspectives on related emerging technologies, outstanding challenges, and potential directions for future research.

Insights into the Diffusion Behaviors of Water over Hydrophilic/Hydrophobic Catalysts During the Conversion of Syngas to High-Quality Gasoline

Although considerable efforts towards directly converting syngas to liquid fuels through Fischer-Tropsch synthesis have been made, developing catalysts with low CO2 selectivity for the synthesis of high-quality gasoline remains a big challenge. Herein, we designed a bifunctional catalyst composed of hydrophobic FeNa@Si-c and HZSM-5 zeolite, which exhibited a low CO2 selectivity of 14.3 % at 49.8 % CO conversion, with a high selectivity of 62.5 % for gasoline in total products. Molecular dynamic simulations and model experiments revealed that the diffusion of water molecules through hydrophilic catalyst was bidirectional, while the diffusion through hydrophobic catalyst was unidirectional, which were crucial to tune the water-gas shift reaction and control CO2 formation. This work provides a new fundamental understanding about the function of hydrophobic modification of catalysts in syngas conversion.

A novel all-organic microcapsule with excellent long-term antibacterial and anti-corrosion performances

This work successfully synthesized the salicylic acid@polyurea-formaldehyde (SA@PUF) microcapsules with PUF microcapsules as shell material and SA as core material. The loading content of SA in the PUF microcapsules was approximately 40 %. The SA@PUF microcapsules had excellent long-term antibacterial properties because the PUF microcapsules controlled the release of SA antifouling agents with the ability to induce reactive oxygen species generation and inactivate bacteria. The antibacterial efficiency of SA@PUF microcapsules after 35 days against Staphylococcus aureus and Pseudomonas aeruginosa remained at 80 % and 81 %, increased by 60 % and 62 % compared with pure SA, respectively. The impedance modulus at 0.01 Hz of the SA@PUF coating reached 5.51 GΩ cm², much higher than blank coating (2.55 GΩ cm²) and PUF coating (4.94 GΩ cm²), indicating that the anti-corrosion property of the SA@PUF coating was much better. This work would contribute to developing novel coatings with long-term antibacterial activity and excellent anti-corrosion performance.

The influence of hydrophobicity on Fischer-Tropsch synthesis catalysts

We review scientific works carried out on the influence of surface hydrophobicity on activity and product selectivity of supported cobalt and iron catalysts during Fischer-Tropsch synthesis (FTS). The characteristics of the surface of catalyst support may influence metal-support interactions, which leads to various degrees of metal dispersion and reducibility. Also, these support surface properties may influence the mass transfer of reactants and products at the catalyst active sites and subsequently affects the performance of the catalyst during FTS. Pre-silylated and post-silylated catalysts have been used to study the influence of surface hydrophobicity on the performance of FTS catalysts. The enhancement of FTS activity by hydrophobicity was mainly ascribed to the improved reducibility of metal oxide species. Furthermore, post-silylated supported iron catalysts favoured the suppression of water-gas shift (WGS) reaction, thereby hindering CO2 formation.

Applications of Zeolites to C1 Chemistry: Recent Advances, Challenges, and Opportunities

C1 chemistry, which is the catalytic transformation of C1 molecules including CO, CO₂ , CH₄ , CH₃ OH, and HCOOH, plays an important role in providing energy and chemical supplies while meeting environmental requirements. Zeolites are highly efficient solid catalysts used in the chemical industry. The design and development of zeolite-based mono-, bi-, and multifunctional catalysts has led to a booming application of zeolite-based catalysts to C1 chemistry. Combining the advantages of zeolites and metallic catalytic species has promoted the catalytic production of various hydrocarbons (e.g., methane, light olefins, aromatics, and liquid fuels) and oxygenates (e.g., methanol, dimethyl ether, formic acid, and higher alcohols) from C1 molecules. The key zeolite descriptors that influence catalytic performance, such as framework topologies, nanoconfinement effects, Brønsted acidities, secondary-pore systems, particle sizes, extraframework cations and atoms, hydrophobicity and hydrophilicity, and proximity between acid and metallic sites are discussed to provide a deep understanding of the significance of zeolites to C1 chemistry. An outlook regarding challenges and opportunities for the conversion of C1 resources using zeolite-based catalysts to meet emerging energy and environmental demands is also presented.