The effect of modifier identity on the performance of Ni-based catalyst supported on γ-Al2O3 in dry reforming of methane

Effect of Modified Alumina Support on the Performance of Ni-Based Catalysts for CO2 Reforming of Methane

The CO2 reforming of methane to syngas was examined over five different supported catalysts. In this study, 5% Ni was used as the active metal part of the catalyst. To better comprehend the impact of the supports on the catalytic properties, 5% Ni-based catalysts were characterized using nitrogen adsorption–desorption isotherms, XRD, H2-TPR, CO2-TPD, TGA, TPO, FTIR, and Raman. The results showed that the catalyst support with the highest surface area provided the best catalytic activity. The acquired CH4 and CO2 conversions at 700 °C were 58.2% and 67.6%, respectively, with a hydrogen/carbon ratio of 0.85. The TGA investigation of the high-surface-area sample produced a minimum carbon deposition of 11.2 wt.%, and in the CO2-TPD investigation, the high-surface-area sample exhibited the absence of a peak in the strong-basic-sites zone. The formation of NiAl2O4 spinel, moderate basicity, and the high surface area explained the outperformance of the high-surface-area catalyst sample.

Barium-Promoted Yttria-Zirconia-Supported Ni Catalyst for Hydrogen Production via the Dry Reforming of Methane: Role of Barium in the Phase Stabilization of Cubic ZrO2

Developing cost-effective nonprecious active metal-based catalysts for syngas (H₂/CO) production via the dry reforming of methane (DRM) for industrial applications has remained a challenge. Herein, we utilized a facile and scalable mechanochemical method to develop Ba-promoted (1-5 wt %) zirconia and yttria-zirconia-supported Ni-based DRM catalysts. BET surface area and porosity measurements, infrared, ultraviolet-visible, and Raman spectroscopy, transmission electron microscopy, and temperature-programmed cyclic (reduction-oxidation-reduction) experiments were performed to characterize and elucidate the catalytic performance of the synthesized materials. Among different catalysts tested, the inferior catalytic performance of 5Ni/Zr was attributed to the unstable monoclinic ZrO₂ support and weakly interacting NiO species whereas the 5Ni/YZr system performed better because of the stable cubic ZrO₂ phase and stronger metal-support interaction. It is established that the addition of Ba to the catalysts improves the oxygen-endowing capacity and stabilization of the cubic ZrO₂ and BaZrO₃ phases. Among the Ba-promoted catalysts, owing to the optimal active metal particle size and excess ionic CO₃ ^2- species, the 5Ni4Ba/YZr catalyst demonstrated a high, stable H₂ yield (i.e., 79% with a 0.94 H₂/CO ratio) for up to 7 h of time on stream. The 5Ni4Ba/YZr catalyst had the highest H₂ formation rate, 1.14 mol g^-1 h^-1 and lowest apparent activation energy, 20.07 kJ/mol, among all zirconia-supported Ni catalyst systems.

Structural effect of Ni/TiO2 on CO methanation: improved activity and enhanced stability

CO methanation over a supported Ni catalyst has attracted increasing attention for its applications in synthetic natural gas production, CO removal for ammonia synthesis and fuel cells, among others. However, the deactivation of the Ni catalyst caused by sintering and carbon deposition hinders further application of the Ni catalyst. The activity of Ni catalysts needs further improvement as well. In this work, the structural effect of the Ni/TiO₂ catalyst on CO methanation was investigated. A plasma decomposition, initiated at room temperature and operated around 150 °C, of the nickel precursor was applied to prepare the catalyst. Compared to the thermally decomposed Ni/TiO₂ catalyst, the plasma-decomposed catalyst shows improved activity with enhanced stability. The catalyst characterization shows that the plasma-decomposed Ni/TiO₂ catalyst possesses smaller Ni particle size and higher Ni dispersion, resulting in improved coke resistance and enhanced anti-sintering ability for CO methanation. The present study confirms that a catalyst with good activity for CO methanation possesses good activity for CO₂ methanation as well, if the CO₂ methanation takes the CO methanation pathway.

Highly dispersed Ni/TiO₂ catalyst with Ni (111) obtained by cold plasma decomposition shows improved activity and carbon resistance for CO methanation.

Dry Reforming of Methane Using Ni Catalyst Supported on ZrO2: The Effect of Different Sources of Zirconia

Dry reforming of methane (DRM) has a substantial potential to provide a cost-effective process and in reducing greenhouse gases. Its application has been hindered by carbon deposition and instability problems. The use of an appropriate catalyst is influenced by the support type. The objective of this investigation is to elucidate the effect of different sources of ZrO2 support. Four kinds of ZrO2, namely RC-100 and Z-3215, MKnano, and ELTN were acquired from Japan, Canada, and China, respectively. The catalyst samples were analyzed by BET, XRD, TPR, TPD, TEM, TGA, TPO, FT-IR, and Raman. The analysis of the structural properties displayed that all Ni-supported catalysts, regardless of their source, are mesoporous and that 5Ni-RC-100 possessed the highest BET surface area of 17.7 m2/g and 5Ni-MKnano had the lowest value of BET 3.16 m2/g. In the TPD and TEM analysis, the 5Ni-RC-100 catalyst presented the highest intensity of basicity and the minimum average particle size of 3.35 nm, respectively. The 5Ni-RC-100 catalyst outperformed 5Ni-ELTN by exhibiting 44% higher CH4 conversion; however, 5Ni-RC-100 gave the highest weight loss in the TGA analysis of 66%.

Coking-resistant dry reforming of methane over Ni/γ-Al2O3 catalysts by rationally steering metal-support interaction

The coking issue is the main challenge for dry reforming of methane (DRM) over Ni-based catalysts. Herein, we excavate the reasons for the enhanced coking resistance of the bounded Ni over the free state Ni in Ni/γ-Al₂O₃ catalysts for DRM. Rational metal-support interaction of the bounded Ni would facilitate desorption of CO, thus suppressing CO disproportionation and decreasing carbon deposition. The higher activity of the bounded Ni is ascribed to better methane cracking ability, stronger adsorption, and activation of CO₂ by forming polydentate carbonate. The better activation of CO₂ over the bounded Ni would also contribute to the gasification of formed coke. We gain an insight into the anti-coking mechanism of DRM determined by metal-support interaction in Ni/γ-Al₂O₃ catalysts through mechanistic studies. It is believed that our findings would enlighten the design of more efficient catalysts for DRM.

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The anti-coking ability of the bounded Ni is better than the free state Ni

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The bounded Ni has a stronger ability to activate CO₂ to produce active O∗ species

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High reactivity and stable polydentate carbonate enables efficient reaction

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Rational metal-support interaction results in good resistance to CO poisoning

Hydrogen Yield from CO2 Reforming of Methane: Impact of La2O3 Doping on Supported Ni Catalysts

Development of a transition metal based catalyst aiming at concomitant high activity and stability attributed to distinguished catalytic characteristics is considered as the bottleneck for dry reforming of methane (DRM). This work highlights the role of modifying zirconia (ZrO2) and alumina (Al2O3) supported nickel based catalysts using lanthanum oxide (La2O3) varying from 0 to 20 wt% during dry reforming of methane. The mesoporous catalysts with improved BET surface areas, improved dispersion, relatively lower reduction temperatures and enhanced surface basicity are identified after La2O3 doping. These factors have influenced the catalytic activity and higher hydrogen yields are found for La2O3 modified catalysts as compared to base catalysts (5 wt% Ni-ZrO2 and 5 wt% Ni-Al2O3). Post-reaction characterizations such as TGA have showed less coke formation over La2O3 modified samples. Raman spectra indicates decreased graphitization for La2O3 catalysts. The 5Ni-10La2O3-ZrO2 catalyst produced 80% hydrogen yields, 25% more than that of 5Ni-ZrO2. 5Ni-15La2O3-Al2O3 gave 84% hydrogen yields, 8% higher than that of 5Ni-Al2O3. Higher CO2 activity improved the surface carbon oxidation rate. From the study, the extent of La2O3 loading is dependent on the type of oxide support.

Role of Mixed Oxides in Hydrogen Production through the Dry Reforming of Methane over Nickel Catalysts Supported on Modified γ-Al2O3

H2 production through dry reforming of methane (DRM) is a hot topic amidst growing environmental and atom-economy concerns. Loading Ni-based reducible mixed oxide systems onto a thermally stable support is a reliable approach for obtaining catalysts of good dispersion and high stability. Herein, NiO was dispersed over MOx-modified-γ-Al2O3 (M = Ti, Mo, Si, or W; x = 2 or 3) through incipient wetness impregnation followed by calcination. The obtained catalyst systems were characterized by infrared, ultraviolet–visible, and X-ray photoelectron spectroscopies, and H2 temperature-programmed reduction. The mentioned synthetic procedure afforded the proper nucleation of different NiO-containing mixed oxides and/or interacting-NiO species. With different modifiers, the interaction of NiO with the γ-Al2O3 support was found to change, the Ni2+ environment was reformed exclusively, and the tendency of NiO species to undergo reduction was modified greatly. Catalyst systems 5Ni3MAl (M = Si, W) comprised a variety of species, whereby NiO interacted with the modifier and the support (e.g., NiSiO3, NiAl2O4, and NiWO3). These two catalyst systems displayed equal efficiency, >70% H2 yield at 800 °C, and were thermally stable for up to 420 min on stream. 5Ni3SiAl catalyst regained nearly all its activity during regeneration for up to two cycles.

Syngas Production via Methane Dry Reforming over La-Ni-Co and La-Ni-Cu Catalysts with Spinel and Perovskite Structures

In this paper, the catalytic properties of La-Ni-M (M = Co, Cu) based materials in dry reforming of methane (DRM) for syngas (CO + H2) production, were studied in the temperature range 773−1073 K. The LaNi0.9M0.1O3 and La2Ni0.9M0.1O4 (M = Co, Cu and Ni/M = 0.9/0.1) catalysts were prepared by partial substitution of Ni by Co or Cu using sol-gel method then characterized by XRD, H2-TPR and N2 physisorption. The XRD analysis of fresh catalysts showed, in the case of Co-substitution, the formation of La-Ni and La-Co perovskite and spinel structures, while only LaNiO3 and La2NiO4 phases were observed for the Cu-substituted samples. The substitution of these two structures by copper decreases the reduction temperature compared to cobalt. The reactivity results showed that the partial substitution of nickel by copper decreases the methane activation temperature, whereas a better stability of catalytic activity and syngas production was obtained via the cobalt-substituted catalysts, which is due to a synergistic effect between Ni and Co. The TPO analysis carried out on the spent catalysts indicated that the lowest carbon deposition was obtained for the cobalt substituted samples. Copyright © 2021 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0).  

Promotional effect of magnesium oxide for a stable nickel-based catalyst in dry reforming of methane

The generation of synthesis gas (hydrogen and carbon monoxide mixture) from two global warming gases of carbon dioxide and methane via dry reforming is environmentally crucial and for the chemical industry as well. Herein, magnesium-promoted NiO supported on mesoporous zirconia, 5Ni/xMg–ZrO₂ (x = 0, 3, 5, 7 wt%) were prepared by wet impregnation method and then were tested for syngas production via dry reforming of methane. The reaction temperature at 800 °C was found more catalytically active than that at 700 °C due to the endothermic feature of reaction which promotes efficient CH₄ catalytic decomposition over Ni and Ni–Zr interface as confirmed by CH₄–TSPR experiment. NiO–MgO solid solution interacted with ZrO₂ support was found crucial and the reason for high CH₄ and CO₂ conversions. The highest catalyst stability of the 5Ni/3Mg–ZrO₂ catalyst was explained by the ability of CO₂ to partially oxidize the carbon deposit over the surface of the catalyst. A mole ratio of hydrogen to carbon monoxide near unity (H₂/CO ~ 1) was obtained over 5Ni/ZrO₂ and 5Ni/5Mg–ZrO₂, implying the important role of basic sites. Our approach opens doors for designing cheap and stable dry reforming catalysts from two potent greenhouse gases which could be of great interest for many industrial applications, including syngas production and other value-added chemicals.

Catalytic Performance of Metal Oxides Promoted Nickel Catalysts Supported on Mesoporous γ-Alumina in Dry Reforming of Methane

Dry reforming of CH4 was conducted over promoted Ni catalysts, supported on mesoporous gamma-alumina. The Ni catalysts were promoted by various metal oxides (CuO, ZnO, Ga2O3, or Gd2O3) and were synthesized by the incipient wetness impregnation method. The influence of the promoters on the catalyst stability, coke deposition, and H2/CO mole ratio was investigated. Stability tests were carried out for 460 min. The H2 yield was 87% over 5Ni+1Gd/Al, while the CH4 and CO2 conversions were found to decrease in the following order: 5Ni+1Gd/Al > 5Ni+1Ga/Al > 5Ni+1Zn/Al > 5Ni/Al > 5Ni+1Cu/Al. The high catalytic performance of 5Ni+1Gd/Al, 5Ni+1Ga/Al, and 5Ni+1Zn/Al was found to be closely related to their contents of NiO species, which interacted moderately and strongly with the support, whereas free NiO in 5Ni+1Cu/Al made it catalytically inactive, even than 5Ni/Al. The 5Ni+1Gd/Al catalyst showed the highest CH4 conversion of 83% with H2/CO mole ratio of ~1.0.