Combined steam and dry reforming of methane for syngas production from biogas using bimodal pore catalysts

Enhancement of Ni-NiO-CeO2 Interaction on Ni-CeO2/Al2O3-MgO Catalyst by Ammonia Vapor Diffusion Impregnation for CO2 Reforming of CH4

Ni-based catalysts have been widely used for the CO2 reforming of methane (CRM) process, but deactivation is their main problem. This study created an alternative electronic Ni-NiO-CeO2 interaction on the surface of 5 wt% Ni-5 wt% CeO2/Al2O3-MgO (5Ni5Ce(xh)/MA) catalysts to enhance catalytic potential simultaneously with coke resistance for the CRM process. The Ni-NiO-CeO2 network was developed on Al2O3-MgO through layered double hydroxide synthesis via our ammonia vapor diffusion impregnation method. The physical properties of the fresh catalysts were analyzed employing FESEM, N2 physisorption, and XRD. The chemical properties on the catalyst surface were analyzed employing H2-TPR, XPS, H2-TPD, CO2-TPD, and O2-TPD. The CRM performances of reduced catalysts were evaluated at 600 °C under ambient pressure. Carbon deposits on spent catalysts were determined quantitatively and qualitatively by TPO, FESEM, and XRD. Compared to 5 wt% Ni-5 wt% CeO2/Al2O3-MgO prepared by the traditional impregnation method, the electronic interaction of the Ni-NiO-CeO2 network with the Al2O3-MgO support was constructed along the time of ammonia diffusion treatment. The electronic interaction in the Ni-NiO-CeO2 nanostructure of the treated catalyst develops surface hydroxyl sites with an efficient pathway of OH* and O* transfer that improves catalytic activities and coke oxidation.

Emerging trends in hydrogen and synfuel generation: a state-of-the-art review

The current work investigated emerging fields for generating and consuming hydrogen and synthetic Fischer-Tropsch (FT) fuels, especially from detrimental greenhouse gases, CO2 and CH4. Technologies for syngas generation ranging from partial oxidation, auto-thermal, dry, photothermal and wet or steam reforming of methane were adequately reviewed alongside biomass valorisation for hydrogen generation, water electrolysis and climate challenges due to methane flaring, production, storage, transportation, challenges and opportunities in CO2 and CH4 utilisation. Under the same conditions, dry reforming produces more coke than steam reforming. However, combining the two techniques produces syngas with a high H2/CO ratio, which is suitable for producing long-chain hydrocarbons. Although the steam methane reforming (SMR) process has been industrialised, it is well known to consume significant energy. However, coke production via catalytic methane decomposition, the prime hindrance to large-scale implementation of these techniques for hydrogen production, could be addressed by coupling CO with CO2 conversion to alter the H2/CO ratio of syngas, increasing the reaction temperatures in dry reforming, or increasing the steam content fed in steam reforming. Optimised hydrogen production and generation of green fuels from CO2 and CH4 can be achieved by implementing these strategies.

Catalytic Upgrading of Clean Biogas to Synthesis Gas

Clean biogas, produced by anaerobic digestion of biomasses or organic wastes, is one of the most promising substitutes for natural gas. After its purification, it can be valorized through different reforming processes that convert CH4 and CO2 into synthesis gas (a mixture of CO and H2). However, these processes have many issues related to the harsh conditions of reaction used, the high carbon formation rate and the remarkable endothermicity of the reforming reactions. In this context, the use of the appropriate catalyst is of paramount importance to avoid deactivation, to deal with heat issues and mild reaction conditions and to attain an exploitable syngas composition. The development of a catalyst with high activity and stability can be achieved using different active phases, catalytic supports, promoters, preparation methods and catalyst configurations. In this paper, a review of the recent findings in biogas reforming is presented. The different elements that compose the catalytic system are systematically reviewed with particular attention on the new findings that allow to obtain catalysts with high activity, stability, and resistance towards carbon formation.

Preparation, Characterization, and Activity of Pd/PSS-Modified Membranes in the Low Temperature Dry Reforming of Methane with and without Addition of Extra Steam

The external surface of a commercial porous stainless steel (PSS) was modified by either oxidation in air at varying temperatures (600, 700, and 800 °C) or coating with different oxides (SiO₂, Al₂O₃, and ZrO₂). Among them, PSS-ZrO₂ appears as the most suitable carrier for the synthesis of the Pd membrane. A composite Pd membrane supported on the PSS-ZrO₂ substrate was prepared by the electroless plating deposition method. Supported Ru catalysts were first evaluated for the low-temperature methane dry reforming (DRM) reaction in a continuous flow reactor (CR). Ru/ZrO₂-La₂O₃ catalyst was found to be active and stable, so it was used in a membrane reactor (MR), which enhances the methane conversions above the equilibrium values. The influence of adding H₂O to the feed of DRM was investigated over a Ru/ZrO₂-La₂O₃ catalyst in the MR. Activity results are compared with those measured in a CR. The addition of H₂O into the feed favors other reactions such as Water-Gas Shift (RWGS) and Steam Reforming (SR), which occur together with DRM, resulting in a dramatic decrease of CO₂ conversion and CO production, but a marked increase of H₂ yield.

CO2 Methanation Using Multimodal Ni/SiO2 Catalysts: Effect of Support Modification by MgO, CeO2, and La2O3

Ni/oxide-SiO2 (oxide: MgO, CeO2, La2O3, 10 wt.% target concentration) catalyst samples were prepared by successive impregnation of silica matrix, first with supplementary oxide, and then with Ni (10 wt.% target concentration). The silica matrix with multimodal pore structure was prepared by solvothermal method. The catalyst samples were structurally characterized by N2 adsorption-desorption, XRD, SEM/TEM, and functionally evaluated by temperature programmed reduction (TPR), and temperature programmed desorption of hydrogen (H2-TPD), or carbon dioxide (CO2-TPD). The addition of MgO and La2O3 leads to a better dispersion of Ni on the catalytic surface. Ni/LaSi and Ni/CeSi present a higher proportion of moderate strength basic sites for CO2 activation compared to Ni/Si, while Ni/MgSi lower. CO2 methanation was performed in the temperature range of 150–350 °C and at atmospheric pressure, all silica supported Ni catalysts showing good CO2 conversion and CH4 selectivity. The best catalytic activity was obtained for Ni/LaSi: CO2 conversion of 83% and methane selectivity of 98%, at temperatures as low as 250 °C. The used catalysts preserved the multimodal pore structure with approximately the same pore size for the low and medium mesopores. Except for Ni/CeSi, no particle sintering occurs, and no carbon deposition was observed for any of the tested catalysts.

Combined Reforming of Clean Biogas over Nanosized Ni–Rh Bimetallic Clusters

The combined steam/dry reforming of clean biogas (CH4/CO2 = 50/50 v/v) represents an innovative way to produce synthesis gas (CO + H2) using renewable feeds, avoiding to deplete the fossil resources and increase CO2 pollution. The reaction was carried out to optimize the reaction conditions for the production of a syngas with a H2/CO ratio suitable for the production of methanol or fuels without any further upgrading. Ni-Rh/Mg/Al/O catalysts obtained from hydrotalcite-type precursors showed high performances in terms of clean biogas conversion due to the formation of very active and resistant Ni-Rh bimetallic nanoparticles. Through the utilization of a {Ni10Rh(CO)19}{(CH3CH2)4N}3 cluster as a precursor of the active particles, it was possible to promote the Ni-Rh interaction and thus obtain low metal loading catalysts composed by highly dispersed bimetallic nanoparticles supported on the MgO, MgAl2O4 matrix. The optimization of the catalytic formulation improved the size and the distribution of the active sites, leading to a better catalyst activity and stability, with low carbon deposition with time-on-stream.