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Chen C, Lv M, Hu H, Huai L, Zhu B, Fan S, Wang Q, Zhang J. 5-Hydroxymethylfurfural and its Downstream Chemicals: A Review of Catalytic Routes. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2311464. [PMID: 38808666 DOI: 10.1002/adma.202311464] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/31/2023] [Revised: 05/21/2024] [Indexed: 05/30/2024]
Abstract
Biomass assumes an increasingly vital role in the realm of renewable energy and sustainable development due to its abundant availability, renewability, and minimal environmental impact. Within this context, 5-hydroxymethylfurfural (HMF), derived from sugar dehydration, stands out as a critical bio-derived product. It serves as a pivotal multifunctional platform compound, integral in synthesizing various vital chemicals, including furan-based polymers, fine chemicals, and biofuels. The high reactivity of HMF, attributed to its highly active aldehyde, hydroxyl, and furan ring, underscores the challenge of selectively regulating its conversion to obtain the desired products. This review highlights the research progress on efficient catalytic systems for HMF synthesis, oxidation, reduction, and etherification. Additionally, it outlines the techno-economic analysis (TEA) and prospective research directions for the production of furan-based chemicals. Despite significant progress in catalysis research, and certain process routes demonstrating substantial economics, with key indicators surpassing petroleum-based products, a gap persists between fundamental research and large-scale industrialization. This is due to the lack of comprehensive engineering research on bio-based chemicals, making the commercialization process a distant goal. These findings provide valuable insights for further development of this field.
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Affiliation(s)
- Chunlin Chen
- Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Ningbo, 315201, China
- University of the Chinese Academy of Sciences, Beijing, 100049, China
| | - Mingxin Lv
- Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Ningbo, 315201, China
- University of the Chinese Academy of Sciences, Beijing, 100049, China
| | - Hualei Hu
- Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Ningbo, 315201, China
- University of the Chinese Academy of Sciences, Beijing, 100049, China
| | - Liyuan Huai
- Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Ningbo, 315201, China
- University of the Chinese Academy of Sciences, Beijing, 100049, China
| | - Bin Zhu
- Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Ningbo, 315201, China
- University of the Chinese Academy of Sciences, Beijing, 100049, China
| | - Shilin Fan
- Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Ningbo, 315201, China
- University of the Chinese Academy of Sciences, Beijing, 100049, China
| | - Qiuge Wang
- Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Ningbo, 315201, China
- University of the Chinese Academy of Sciences, Beijing, 100049, China
| | - Jian Zhang
- Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Ningbo, 315201, China
- University of the Chinese Academy of Sciences, Beijing, 100049, China
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Zhang L, Shao G, Jin Y, Yang N, Xu X. Efficient hemicellulose removal from lignocellulose by induced electric field-aided dilute acid pretreatment. Int J Biol Macromol 2024; 261:129839. [PMID: 38309397 DOI: 10.1016/j.ijbiomac.2024.129839] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/14/2023] [Revised: 01/19/2024] [Accepted: 01/27/2024] [Indexed: 02/05/2024]
Abstract
This study evaluated the effectiveness of induced electric field (IEF) as a novel electrotechnology to assist dilute acid pretreatment of wheat straw (WS) at atmospheric pressure and low temperature (90 °C). The effects of acid concentration and duration on cellulose recovery, hemicellulose and lignin removal were investigated. Meanwhile, the differences between IEF pretreatment and hydrothermal pretreatment were compared by quantitative and qualitative analysis. The optimal pretreatment condition was acid concentration 1 % with the period of 5 h. Under the parameters, the hemicellulose removal of WS after IEF pretreatment was up to 73.6 %, and the enzymatic efficiency was 55.8 %. In addition, the irregular surface morphology, diminished functional groups associated with hemicellulose, increased specific surface area and pore volume, as well as improved thermal stability of the residual WS support the remarkable effect of IEF pretreatment. The feasibility of IEF pretreatment is might be due to the fact that the magneto-induced electric field promotes ionization of H+ and formation of hydrated hydrogen ions, increasing the acidity of the medium. Secondly, electroporation disrupts the anti-degradation structure of WS and increases the accessibility of cellulose to cellulases. It indicated that IEF is a green and efficient strategy for assisting the separation of hemicellulose from lignocellulose.
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Affiliation(s)
- Lingtao Zhang
- School of Food Science and Technology, Jiangnan University, Wuxi, Jiangsu 214122, China
| | - Guoqiang Shao
- School of Food Science and Technology, Jiangnan University, Wuxi, Jiangsu 214122, China
| | - Yamei Jin
- School of Food Science and Technology, Jiangnan University, Wuxi, Jiangsu 214122, China
| | - Na Yang
- School of Food Science and Technology, Jiangnan University, Wuxi, Jiangsu 214122, China.
| | - Xueming Xu
- State Key Laboratory of Food Science and Resources, Jiangnan University, Wuxi, Jiangsu 214122, China; School of Food Science and Technology, Jiangnan University, Wuxi, Jiangsu 214122, China; Jiangsu Key Laboratory of Advanced Food Manufacturing Equipment and Technology, Jiangnan University, Wuxi, Jiangsu 214122, China.
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Chen M, Li L, Wang Y, Liang D, Zhou Z, Xin H, Li C, Yuan G, Wang J. Sulfonated P-W modified nitrogen-containing carbon-based solid acid catalysts for one-pot conversion of cellulose to ethyl levulinate under water-ethanol medium. Int J Biol Macromol 2024; 260:129472. [PMID: 38262833 DOI: 10.1016/j.ijbiomac.2024.129472] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/09/2023] [Revised: 12/28/2023] [Accepted: 01/11/2024] [Indexed: 01/25/2024]
Abstract
Converting cellulose (Cel) into ethyl levulinate (EL) is one of the promising strategies for supplying liquid fuels. In this paper, the prepared sulfonated P-W-modified N-containing carbon-based solid acid catalyst (PWNCS), in which the Polyaniline (PANI) was employed as N and C precursors, successfully converted Cel into EL under the water-ethanol medium. The characterization results demonstrated that a tiny addition of P increased the Brønsted acid sites (BAS) content and defective WO3 provided the Lewis acid sites (LAS), meanwhile, the sulfonation process did not change the fundamental structure but introduced the sulfonic groups to dramatically increase the acidic content. Therefore, under optimized reaction conditions, PWNCS realized about 100% Cel conversion and 71.61% of EL yield, furthermore, the selectivity of EL reached 89.14%. In addition, the effect of water on the reaction pathway of Cel to EL over PWNCS was proposed. The addition of water generally resulted in the hydration of defective WO3 to reduce the LAS and increase BAS, which significantly inhibited the side reactions of retro-aldol condensation (RAC) and subsequent etherification reactions during Cel conversion and then improved the selectivity of EL.
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Affiliation(s)
- Mingqiang Chen
- School of Chemical Engineering, Anhui University of Science and Technology, 232001 Huainan, PR China.
| | - Longyang Li
- School of Chemical Engineering, Anhui University of Science and Technology, 232001 Huainan, PR China
| | - Yishuang Wang
- School of Chemical Engineering, Anhui University of Science and Technology, 232001 Huainan, PR China.
| | - Defang Liang
- School of Chemical Engineering, Anhui University of Science and Technology, 232001 Huainan, PR China
| | - Zinan Zhou
- School of Chemical Engineering, Anhui University of Science and Technology, 232001 Huainan, PR China
| | - Haosheng Xin
- School of Chemical Engineering, Anhui University of Science and Technology, 232001 Huainan, PR China
| | - Chang Li
- School of Chemical Engineering, Anhui University of Science and Technology, 232001 Huainan, PR China
| | - Gang Yuan
- School of Chemical Engineering, Anhui University of Science and Technology, 232001 Huainan, PR China
| | - Jun Wang
- School of Chemical Engineering, Anhui University of Science and Technology, 232001 Huainan, PR China
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Conversion of Glucose to 5-Hydroxymethylfurfural Using Consortium Catalyst in a Biphasic System and Mechanistic Insights. Catalysts 2023. [DOI: 10.3390/catal13030574] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/14/2023] Open
Abstract
We found an effective catalytic consortium capable of converting glucose to 5-hydroxymethylfurfural (HMF) in high yields (50%). The reaction consists of a consortium of a Lewis acid (NbCl5) and a Brønsted acid (p-sulfonic acid calix[4]arene (CX4SO3H)), in a microwave-assisted reactor and in a biphasic system. The best result for the conversion of glucose to HMF (yield of 50%) was obtained with CX4SO3H/NbCl5 (5 wt%/7.5 wt%), using water/NaCl and MIBK (1:3), at 150 °C, for 17.5 min. The consortium catalyst recycling was tested, allowing its reuse for up to seven times, while maintaining the HMF yield constant. Additionally, it proposed a catalytic cycle by converting glucose to HMF, highlighting the following two key points: the isomerization of glucose into fructose, in the presence of Lewis acid (NbCl5), and the conversion of fructose into HMF, in the presence of CX4SO3H/NbCl5. A mechanism for the conversion of glucose to HMF was proposed and validated.
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Li Z, Li D, Zhong L, Li X, Liu C, Peng X. Base-free selective oxidation of monosaccharide into sugar acid by surface-functionalized carbon nanotube composites. CHINESE CHEM LETT 2023. [DOI: 10.1016/j.cclet.2023.108370] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/29/2023]
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Su Y, Lu M, Su R, Zhou W, Xu X, Li Q. A 3D MIL-101@rGO composite as catalyst for efficient conversion of straw cellulose into valuable organic acid. CHINESE CHEM LETT 2022. [DOI: 10.1016/j.cclet.2021.08.078] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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Tongtummachat T, Akkarawatkhoosith N, Jaree A. Process intensification for 5-hydroxymethylfurfural production from sucrose in a continuous fixed-bed reactor. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2022.03.033] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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Temperature-responsive alkaline aqueous biphasic system for radioactive wastewater treatment. CHINESE CHEM LETT 2022. [DOI: 10.1016/j.cclet.2022.02.024] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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Rajmohan R, Rathnakowsiha R, Prakadeesh S, Vairaprakash P. A sustainable pseudo-homogeneous catalyst from renewable biomass: design, development and catalytic applications. NEW J CHEM 2022. [DOI: 10.1039/d2nj00478j] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Pseudo-homogeneity, sustainability and functional growth in a sustainable raw material derived catalyst.
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Affiliation(s)
- Rajamani Rajmohan
- Department of Chemistry, School of Chemical and Biotechnology, SASTRA Deemed University, Thanjavur, Tamil Nadu 613401, India
| | - Ravichandran Rathnakowsiha
- Department of Chemistry, School of Chemical and Biotechnology, SASTRA Deemed University, Thanjavur, Tamil Nadu 613401, India
| | - Srinivasan Prakadeesh
- Department of Chemistry, School of Chemical and Biotechnology, SASTRA Deemed University, Thanjavur, Tamil Nadu 613401, India
| | - Pothiappan Vairaprakash
- Department of Chemistry, School of Chemical and Biotechnology, SASTRA Deemed University, Thanjavur, Tamil Nadu 613401, India
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