Recent progress in advanced core-shell metal-based catalysts for electrochemical carbon dioxide reduction

Advances and challenges in the electrochemical reduction of carbon dioxide

The electrocatalytic carbon dioxide reduction reaction (ECO2RR) is a promising way to realize the transformation of waste into valuable material, which can not only meet the environmental goal of reducing carbon emissions, but also obtain clean energy and valuable industrial products simultaneously. Herein, we first introduce the complex CO2RR mechanisms based on the number of carbons in the product. Since the coupling of C-C bonds is unanimously recognized as the key mechanism step in the ECO2RR for the generation of high-value products, the structural-activity relationship of electrocatalysts is systematically reviewed. Next, we comprehensively classify the latest developments, both experimental and theoretical, in different categories of cutting-edge electrocatalysts and provide theoretical insights on various aspects. Finally, challenges are discussed from the perspectives of both materials and devices to inspire researchers to promote the industrial application of the ECO2RR at the earliest.

Conjugated Microporous Polymers for Catalytic CO2 Conversion

Rising carbon dioxide (CO2) levels in the atmosphere are recognized as a threat to atmospheric stability and life. Although this greenhouse gas is being produced on a large scale, there are solutions to reduction and indeed utilization of the gas. Many of these solutions involve costly or unstable technologies, such as air-sensitive metal-organic frameworks (MOFs) for CO2 capture or "non-green" systems such as amine scrubbing. Conjugated microporous polymers (CMPs) represent a simpler, cheaper, and greener solution to CO2 capture and utilization. They are often easy to synthesize at scale (a one pot reaction in many cases), chemically and thermally stable (especially in comparison with their MOF and covalent organic framework (COF) counterparts, owing to their amorphous nature), and, as a result, cheap to manufacture. Furthermore, their large surface areas, tunable porous frameworks and chemical structures mean they are reported as highly efficient CO2 capture motifs. In addition, they provide a dual pathway to utilize captured CO2 via chemical conversion or electrochemical reduction into industrially valuable products. Recent studies show that all these attractive properties can be realized in metal-free CMPs, presenting a truly green option. The promising results in these two fields of CMP applications are reviewed and explored here.

Grain boundary and interface interaction of metal (copper/indium) oxides to boost efficient electrocatalytic carbon dioxide reduction into syngas

Electrochemical conversion of carbon dioxide (CO2) into syngas is considered a promising approach to mitigate global warming and achieve the recycling of carbon resources. In this work, a series of core-shell metal (copper/indium) oxides with abundant grain boundaries (GBs) between the amorphous In2O3 and cubic Cu2O have been prepared by template-assisted co-precipitation method and tested for the synthesis of syngas by electrochemical CO2 reduction reaction (CO2RR). The phases of Cu2O and In2O3 are independent in bimetallic oxides and do not form any alloy oxidation phase, thus Cu2O and In2O3 can maintain their crystal structure and chemical properties in bimetallic oxides. The Cu2O and In2O3 would been completely reduced to metallic Cu and In during CO2RR. The derived copper/indium possesses the maximum FE of CO (80 %) at -0.77 V vs. reversible hydrogen electrode (RHE) and a good stability of 10 h in an H-type cell. Further applied the copper/indium oxide in the MEA reactor, the FE of CO is more than 80 % at 2.6 V and the total FE of syngas is near 100 % at all applied potentials. More importantly, the H2/CO ratios can be tuned from 1/1 to 1/4 by changing the applied voltages in MEA. Therefore, this study provides a promising strategy to promote the electrocatalytic CO2RR conversion by creating abundant grain boundaries in bimetallic oxides to regulate the ratio of H2/CO.

Coordination Confined Thermolysis Synthesis of the Ni Single Atom Catalyst on the N-Doped Commercial Carbon for the Production of Syngas

The electrochemical conversion of CO2 into controllable syngas (CO/H2) over a wide potential range is challenging. The main electrocatalysts are based on the noble metals Au (Ag) or heavy metal Pb. The development of alternative nonprecious catalysts is of paramount importance for practice. In this work, a simple coordination confined thermal pyrolysis method has been developed for the synthesis of Ni single-atom catalyst loaded onto nitrogen-doped commercial carbon. The catalyst is in the form of NiN3-C, which exhibits a high-performance electrocatalytic reduction of CO2 toward producing syngas with Faraday efficiencies of 62.28% of CO and 36.7% of H2. The Gibbs free energies of COOH* and H* on the NiN3-C structure were estimated by using density functional theory (DFT). The formation of COOH* intermediate is the speed-limiting step in the process, with ΔG COOH* being 0.7 eV, while H* is the speed-limiting step in the hydrogen evolution, respectively. This work provides a feasible method for the achievement of nonprecious catalysts for the resourceful use of CO2.

Oxygen-Bridged Long-Range Dual Sites Boost Ethanol Electrooxidation by Facilitating C-C Bond Cleavage

Optimizing the interatomic distance of dual sites to realize C-C bond breaking of ethanol is critical for the commercialization of direct ethanol fuel cells. Herein, the concept of holding long-range dual sites is proposed to weaken the reaction barrier of C-C cleavage during the ethanol oxidation reaction (EOR). The obtained long-range Rh-O-Pt dual sites achieve a high current density of 7.43 mA/cm2 toward EOR, which is 13.3 times that of Pt/C, as well as remarkable stability. Electrochemical in situ Fourier transform infrared spectroscopy indicates that long-range Rh-O-Pt dual sites can increase the selectivity of C1 products and suppress the generation of a CO intermediate. Theoretical calculations further disclose that redistribution of the surface-localized electron around Rh-O-Pt can promote direct oxidation of -OH, accelerating C-C bond cleavage. This work provides a promising strategy for designing oxygen-bridged long-range dual sites to tune the activity and selectivity of complicated catalytic reactions.

Confinement of an alkaline environment for electrocatalytic CO2 reduction in acidic electrolytes

Acidic electrochemical CO₂ reduction reaction (CO₂RR) can minimize carbonate formation and eliminate CO₂ crossover, thereby improving long-term stability and enhancing single-pass carbon efficiency (SPCE). However, the kinetically favored hydrogen evolution reaction (HER) is generally predominant under acidic conditions. This paper describes the confinement of a local alkaline environment for efficient CO₂RR in a strongly acidic electrolyte through the manipulation of mass transfer processes in well-designed hollow-structured Ag@C electrocatalysts. A high faradaic efficiency of over 95% at a current density of 300 mA cm^-2 and an SPCE of 46.2% at a CO₂ flow rate of 2 standard cubic centimeters per minute are achieved in the acidic electrolyte, with enhanced stability compared to that under alkaline conditions. Computational modeling results reveal that the unique structure of Ag@C could regulate the diffusion process of OH^- and H⁺, confining a high-pH local reaction environment for the promoted activity. This work presents a promising route to engineer the microenvironment through the regulation of mass transport that permits the CO₂RR in acidic electrolytes with high performance.

Recent Advances of Core-Shell Cu-Based Catalysts for the Reduction of CO2 to C2+ Products

Copper is a key metal for carbon dioxide (CO₂ ) reduction reaction, which can reduce CO₂ to value-added products. The core-shell structure can effectively promote the C-C coupling process due to its strong synergistic effect originated from its unique electronic structure and interface environment. Therefore, the combination of copper and core-shell structure to design an efficient Cu-based core-shell structure catalyst is of great significance for electrocatalytic CO₂ reduction (CO₂ RR). In this review, we first briefly summarize the basic principle of CO₂ RR. In addition, we outline the advantages of core-shell structure for catalysis. Then, we review the recent research progresses of Cu-based core-shell structures for the selective reduction of multi-carbon (C₂₊ ) products. In the end, the challenges of using core-shell catalyst for CO₂ RR are described, and the future development of this field is prospected.

Strategies to Enhance CO2 Electrochemical Reduction from Reactive Carbon Solutions

CO₂ electrochemical reduction (CO₂ ER) from (bi)carbonate feed presents an opportunity to efficiently couple this process to alkaline-based carbon capture systems. Likewise, while this method of reducing CO₂ currently lags behind CO₂ gas-fed electrolysers in certain performance metrics, it offers a significant improvement in CO₂ utilization which makes the method worth exploring. This paper presents two simple modifications to a bicarbonate-fed CO₂ ER system that enhance the selectivity towards CO. Specifically, a modified hydrophilic cathode with Ag catalyst loaded through electrodeposition and the addition of dodecyltrimethylammonium bromide (DTAB), a low-cost surfactant, to the catholyte enabled the system to achieve a FE_CO of 85% and 73% at 100 and 200 mA·cm^-2, respectively. The modifications were tested in 4 h long experiments where DTAB helped maintain FE_CO stable even when the pH of the catholyte became more alkaline, and it improved the CO² utilization compared to a system without DTAB.

Surface and Interface Engineering for the Catalysts of Electrocatalytic CO2 Reduction

The massive use of fossil fuels releases a great amount of CO₂ , which substantially contributes to the global warming. For the global goal of putting CO₂ emission under control, effective utilization of CO₂ is particularly meaningful. Electrocatalytic CO₂ reduction reaction (eCO₂ RR) has great potential in CO₂ utilization, because it can convert CO₂ into valuable carbon-containing chemicals and feedstock using renewable electricity. The catalyst design for eCO₂ RR is a key challenge to achieving efficient conversion of CO₂ to fuels and useful chemicals. For a typical heterogeneous catalyst, surface and interface engineering is an effective approach to enhance reaction activity. Herein, the development and research progress in CO₂ catalysts with focus on surface and interface engineering are reviewed. First, the fundaments of eCO₂ RR is briefly discussed from the reaction mechanism to performance evaluation methods, introducing the role of the surface and interface engineering of electrocatalyst in eCO₂ RR. Then, several routes to optimize the surface and interface of CO₂ electrocatalysts, including morphology, dopants, atomic vacancies, grain boundaries, surface modification, etc., are reviewed and representative examples are given. At the end of this review, we share our personal views in future research of eCO₂ RR.

Recent Application of Core-Shell Nanostructured Catalysts for CO2 Thermocatalytic Conversion Processes

Carbon-intensive industries must deem carbon capture, utilization, and storage initiatives to mitigate rising CO₂ concentration by 2050. A 45% national reduction in CO₂ emissions has been projected by government to realize net zero carbon in 2030. CO₂ utilization is the prominent solution to curb not only CO₂ but other greenhouse gases, such as methane, on a large scale. For decades, thermocatalytic CO₂ conversions into clean fuels and specialty chemicals through catalytic CO₂ hydrogenation and CO₂ reforming using green hydrogen and pure methane sources have been under scrutiny. However, these processes are still immature for industrial applications because of their thermodynamic and kinetic limitations caused by rapid catalyst deactivation due to fouling, sintering, and poisoning under harsh conditions. Therefore, a key research focus on thermocatalytic CO₂ conversion is to develop high-performance and selective catalysts even at low temperatures while suppressing side reactions. Conventional catalysts suffer from a lack of precise structural control, which is detrimental toward selectivity, activity, and stability. Core-shell is a recently emerged nanomaterial that offers confinement effect to preserve multiple functionalities from sintering in CO₂ conversions. Substantial progress has been achieved to implement core-shell in direct or indirect thermocatalytic CO₂ reactions, such as methanation, methanol synthesis, Fischer-Tropsch synthesis, and dry reforming methane. However, cost-effective and simple synthesis methods and feasible mechanisms on core-shell catalysts remain to be developed. This review provides insights into recent works on core-shell catalysts for thermocatalytic CO₂ conversion into syngas and fuels.