Synthesis and processing of silicon nitride and related materials using preceramic polymer and non-oxide sol-gel approaches

Silicon Nitride Ceramics: Structure, Synthesis, Properties, and Biomedical Applications

Silicon nitride ceramics excel by superior mechanical, thermal, and chemical properties that render the material suitable for applications in several technologically challenging fields. In addition to high temperature, high stress applications have been implemented in aerospace gas turbines and internal combustion engines as well as in tools for metal manufacturing, forming, and machining. During the past few decades, extensive research has been performed to make silicon nitride suitable for use in a variety of biomedical applications. This contribution discusses the structure-property-application relations of silicon nitride. A comparison with traditional oxide-based ceramics confirms that the advantageous mechanical and biomedical properties of silicon nitride are based on a high proportion of covalent bonds. The present biomedical applications are reviewed here, which include intervertebral spacers, orthopedic and dental implants, antibacterial and antiviral applications, and photonic parts for medical diagnostics.

A Non-Hydrolytic Sol–Gel Route to Organic-Inorganic Hybrid Polymers: Linearly Expanded Silica and Silsesquioxanes

Condensation reactions of chlorosilanes (SiCl4 and CH3SiCl3) and bis(trimethylsilyl)ethers of rigid, quasi-linear diols (CH3)3SiO–AR–OSi(CH3)3 (AR = 4,4′-biphenylene (1) and 2,6-naphthylene (2)), with release of (CH3)3SiCl as a volatile byproduct, afforded novel hybrid materials that feature Si–O–C bridges. The precursors 1 and 2 were characterized using FTIR and multinuclear (1H, 13C, 29Si) NMR spectroscopy as well as single-crystal X-ray diffraction analysis in case of 2. Pyridine-catalyzed and non-catalyzed transformations were performed in THF at room temperature and at 60 °C. In most cases, soluble oligomers were obtained. The progress of these transsilylations was monitored in solution with 29Si NMR spectroscopy. Pyridine-catalyzed reactions with CH3SiCl3 proceeded until complete substitution of all chlorine atoms; however, no gelation or precipitation was found. In case of pyridine-catalyzed reactions of 1 and 2 with SiCl4, a Sol–Gel transition was observed. Ageing and syneresis yielded xerogels 1A and 2A, which exhibited large linear shrinkage of 57–59% and consequently low BET surface area of 10 m2⋅g−1. The xerogels were analyzed using powder-XRD, solid state 29Si NMR and FTIR spectroscopy, SEM/EDX, elemental analysis, and thermal gravimetric analysis. The SiCl4-derived amorphous xerogels consist of hydrolytically sensitive three-dimensional networks of SiO4-units linked by the arylene groups. The non-hydrolytic approach to hybrid materials may be applied to other silylated precursors, if the reactivity of the corresponding chlorine compound is sufficient.

29Si NMR Chemical Shifts in Crystalline and Amorphous Silicon Nitrides

We investigate ²⁹Si nuclear magnetic resonance (NMR) chemical shifts, δ_iso, of silicon nitride. Our goal is to relate the local structure to the NMR signal and, thus, provide the means to extract more information from the experimental ²⁹Si NMR spectra in this family of compounds. We apply structural modeling and the gauge-included projector augmented wave (GIPAW) method within density functional theory (DFT) calculations. Our models comprise known and hypothetical crystalline Si₃N₄, as well as amorphous Si₃N₄ structures. We find good agreement with available experimental ²⁹Si NMR data for tetrahedral Si^[4] and octahedral Si^[6] in crystalline Si₃N₄, predict the chemical shift of a trigonal-bipyramidal Si^[5] to be about −120 ppm, and quantify the impact of Si-N bond lengths on ²⁹Si δ_iso. We show through computations that experimental ²⁹Si NMR data indicates that silicon dicarbodiimide, Si(NCN)₂ exhibits bent Si-N-C units with angles of about 143° in its structure. A detailed investigation of amorphous silicon nitride shows that an observed peak asymmetry relates to the proximity of a fifth N neighbor in non-bonding distance between 2.5 and 2.8 Å to Si. We reveal the impact of both Si-N(H)-Si bond angle and Si-N bond length on ²⁹Si δ_iso in hydrogenated silicon nitride structure, silicon diimide Si(NH)₂.

Synthesis and methane cracking activity of a silicon nitride supported vanadium nitride nanoparticle composite

Vanadium nitride–silicon nitride nanocomposites from triflate-catalysed co-ammonolysis are active for CO_x-free H₂ production from methane.

Oxidation behavior of silicon nitride fibers obtained from polycarbosilane fibers via electron beam irradiation curing

Near-stoichiometric silicon nitride (Si₃N₄) fibers, which were successfully prepared from polycarbosilane fibers via electron beam irradiation curing, were heat-treated at elevated temperature for 2 h in the air atmosphere.