From microcrystalline to nanosized α-zirconium phosphate: Synthetic approaches and applications of an old material with a bright future

Recent advances and perspectives on intercalation layered compounds part 1: design and applications in the field of energy

Herein, initially, we present a general overview of the global financial support for chemistry devoted to materials science, specifically intercalation layered compounds (ILCs). Subsequently, the strategies to synthesise these host structures and the corresponding guest-host hybrid assemblies are exemplified on the basis of some families of materials, including pillared clays (PILCs), porous clay heterostructures (PCHs), zirconium phosphate (ZrP), layered double hydroxides (LDHs), graphite intercalation compounds (GICs), graphene-based materials, and MXenes. Additionally, a non-exhaustive survey on their possible application in the field of energy through electrochemical storage, mostly as electrode materials but also as electrolyte additives, is presented, including lithium technologies based on lithium ion batteries (LIBs), and beyond LiBs with a focus on possible alternatives such XIBs (X = Na (NIB), K (KIB), Al (AIB), Zn (ZIB), and Cl (CIB)), reversible Mg batteries (RMBs), dual-ion batteries (DIBs), Zn-air and Zn-sulphur batteries and supercapacitors as well as their relevance in other fields related to (opto)electronics. This selective panorama should help readers better understand the reason why ILCs are expected to meet the challenge of tomorrow as electrode materials.

Recent advances and perspectives for intercalation layered compounds. Part 2: applications in the field of catalysis, environment and health

Intercalation compounds represent a unique class of materials that can be anisotropic (1D and 2D-based topology) or isotropic (3D) through their guest/host superlattice repetitive organisation. Intercalation refers to the reversible introduction of guest species with variable natures into a crystalline host lattice. Different host lattice structures have been used for the preparation of intercalation compounds, and many examples are produced by exploiting the flexibility and the ability of 2D-based hosts to accommodate different guest species, ranging from ions to complex molecules. This reaction is then carried out to allow systematic control and fine tuning of the final properties of the derived compounds, thus allowing them to be used for various applications. This review mainly focuses on the recent applications of intercalation layered compounds (ILCs) based on layered clays, zirconium phosphates, layered double hydroxides and graphene as heterogeneous catalysts, for environmental and health purposes, aiming at collecting and discussing how intercalation processes can be exploited for the selected applications.

Hydrothermal synthesis of layered zirconium phosphates and their intercalation properties

Layered inorganic materials are widely used as fillers in nanocomposites due to their unique properties such as mechanical performance, thermal properties, flame resistance, barrier properties, corrosion resistance, catalytic activity, and multifunctionality. Among them, layered α-zirconium phosphate (α-ZrP: Zr(HPO4)2H2O) is one of the representative inorganic materials and unique properties with P-O-H groups that can exchange inorganic and organic cations and intercalate basic molecules. This paper deals with the use of this compound as an adsorbent for heavy metal cations in wastewater. Samples were prepared by hydrothermal treatment at various Zr/P ratio, water amounts, and temperatures. Furthermore, an attempt was made to widen the interlayer distance of the sample using n-butylamine. The α- zirconium phosphate prepared at 160°C for 20 h with Zr/P = 1/2 adsorbed the most amount of metal ions. Furthermore, interlayer amine modification was effective. Then, the behaviour of the adsorption process was observed by varying the time of adsorption from 1 h to 50 h, in order to clarify the change in adsorption of the samples over time.

High strontium adsorption performance of layered zirconium phosphate intercalated with a crown ether

Effective removal of strontium isotopes in radioactive waste streams has important implications for the environment and the sustainable development of nuclear energy. In this work, a zirconium phosphate/18-crown-ether-6 (ZrP/18C6) composite was prepared using the intercalation method by loading crown ether into zirconium phosphate. The composite was structurally and morphologically characterized by XRD, FT-IR, XPS, and SEM. The adsorption experiments of Sr²⁺ onto the ZrP/18C6 composite were conducted as a function of temperature, pH, Sr²⁺ concentration and competing ions. The results indicate ZrP/18C6 can adsorb 98.6% of Sr²⁺ within 30 minutes at an Sr²⁺ concentration of 100 mg L^-1 and maintain a high removal rate with a distribution coefficient of 7 × 10⁵ mL g^-1 when Sr²⁺ is at a low level of 4.28 mg L^-1. The ZrP/18C6 composite reached a maximum adsorption capacity of 195.74 mg g^-1 at an Sr²⁺ concentration of 380 mg L^-1, which is significantly higher than the 43.03 mg g^-1 of α-ZrP. The adsorption performance of Sr²⁺ onto ZrP/18C6 is not significantly affected by temperature, pH and competing ions. Furthermore, the adsorption kinetics and thermodynamics were analyzed based on the adsorption data obtained in the present work. It is shown that the adsorption of Sr²⁺ onto ZrP/18C6 follows the pseudo-second-order model and the Langmuir monolayer model, respectively. Additionally, the adsorption mechanism of Sr²⁺ by ZrP/18C6 is discussed.

Mixed Zirconium Phosphate Bis-Phosphonomethyl Glycine from Nanocrystalline α-Zirconium Phosphate: A Tailored Suite for Gold Nanoparticles

A novel synthetic approach was investigated for the preparation of nanoplatelets of mixed zirconium phosphate bis-phosphonomethyl glycine, ZPGly, by the reaction of a gel of nanocrystalline α-type zirconium phosphate with N,N-bis-phosphonomethyl glycine, H₃Gly. The syntheses were carried out in the absence of hydrofluoric acid by changing both the reagent relative amounts and temperature. An H₃Gly/Zr molar ratio >2 did not significantly improve the degree of crystallinity of the materials, while an increase of temperature from 80 °C to 120 °C improved the crystallinity; the best result was obtained with H₃Gly/Zr molar ratio = 2 and with a temperature reaction of 120 °C. The sample consisted of nanoplatelets with the size in the range 20-40 nm, and it was successfully exfoliated by treatment with a solution of methylamine. By treatment of the ZPGly colloidal dispersions with HAuCl₄, a color change from white to red-violet was observed, indicating the formation of gold nanoparticles. The size and morphology of the gold particles were affected by the degree of crystallinity and, in turn, by the composition of the ZPGly support. As a matter of fact, large micrometric Au particles with a cubo-octahedral morphology were obtained by using the less crystalline ZPGly_R2-80 sample, while interconnected Au particles, with a size of about 16 nm, were obtained by using ZPGly_R2-120. The samples exhibited an absorption maximum in the visible region due to the surface plasmon resonance of gold nanoparticles.

Ionothermal synthesis of a highly crystalline zirconium phosphate proton conductor

A highly crystalline one-dimensional zirconium phosphate, (NH₄)₂[ZrF(PO₄)(HPO₄)] (ZrP-3), was facilely synthesized by the ionothermal method. The robust structure and rich hydrogen-bonded network make ZrP-3 an excellent proton conductor by having a proton conductivity higher than 10^-2 S cm^-1 at 90 °C and 95% RH. The remarkable stability makes ZrP-3 a promising solid electrolyte material for proton exchange membrane fuel cells.

Properties and Applications of Metal Phosphates and Pyrophosphates as Proton Conductors

We review the progress in metal phosphate structural chemistry focused on proton conductivity properties and applications. Attention is paid to structure–property relationships, which ultimately determine the potential use of metal phosphates and derivatives in devices relying on proton conduction. The origin of their conducting properties, including both intrinsic and extrinsic conductivity, is rationalized in terms of distinctive structural features and the presence of specific proton carriers or the factors involved in the formation of extended hydrogen-bond networks. To make the exposition of this large class of proton conductor materials more comprehensive, we group/combine metal phosphates by their metal oxidation state, starting with metal (IV) phosphates and pyrophosphates, considering historical rationales and taking into account the accumulated body of knowledge of these compounds. We highlight the main characteristics of super protonic CsH₂PO₄, its applicability, as well as the affordance of its composite derivatives. We finish by discussing relevant structure–conducting property correlations for divalent and trivalent metal phosphates. Overall, emphasis is placed on materials exhibiting outstanding properties for applications as electrolyte components or single electrolytes in Polymer Electrolyte Membrane Fuel Cells and Intermediate Temperature Fuel Cells.

Exfoliation of Nanosized α-Zirconium Phosphate in Methanol

The exfoliation of microcrystalline α-zirconium phosphate (α-ZrP) in an organic solvent is very difficult to achieve. Surprisingly, the addition of tetra(n-butyl)ammonium hydroxide (TBAOH) into a methanol dispersion of a nanosized α-ZrP brings about the complete exfoliation of nanosheets. To understand the mechanism, we examined the stepwise intercalation/exfoliation of the nanosized α-ZrP using TBAOH in four different solvents (water, methanol, ethanol, and butanol). Propionate groups on the edge of the nanosized α-ZrP prevent TBA cations from entering the galleries. Due to the formation of unstable solvent-intercalated α-ZrP with an increased interlayer distance in methanol and ethanol, TBA cations can overcome the steric hindrance and move into nanosheet layers to exchange with solvent molecules. However, the movability of the cations into the center of the galleries is preferred at a certain interlayer distance range, which leads to exfoliation of α-ZrP in methanol but intercalation only in ethanol. In water, in the beginning, neither intercalation nor exfoliation by TBA cations occurs. An additional amount of TBAOH causes the deformation of propionate groups and removes the barriers on the edges, followed by late intercalation and then exfoliation. On the other hand, butanol, as the solvent, is bulky and effectively limits the intercalation behavior of TBA cations. The weaker polarity of ethanol and butanol, compared with water and methanol, lowers the ion interactions in the solvent, which is another reason why they do not lead to exfoliation.

Treatment of Wastewaters with Zirconium Phosphate Based Materials: A Review on Efficient Systems for the Removal of Heavy Metal and Dye Water Pollutants

Layered zirconium phosphate (ZrP) is a versatile material with phosphate (POH ) groups able to exchange inorganic and organic cations or to intercalate basic molecules. The present review deals with the use of this material as a sorbent for heavy metal cations or dye molecules in wastewater treatments. The possibility to combine ZrP with polymers or other inorganic materials, in order to have suitable systems for real and large scale applications, was investigated, as well as the combination with photocatalytic materials to obtain hetrogeneous photocatalysts for the capture and photodegradation of organic dye molecules.

Biofunctionalization of Poly(lactide-co-glycolic acid) Using Potent NorA Efflux Pump Inhibitors Immobilized on Nanometric Alpha-Zirconium Phosphate to Reduce Biofilm Formation

Polymeric composites, where bioactive species are immobilized on inorganic nanostructured matrix, have received considerable attention as surfaces able to reduce bacterial adherence, colonization, and biofilm formation in implanted medical devices. In this work, potent in-house S. aureus NorA efflux pump inhibitors (EPIs), belonging to the 2-phenylquinoline class, were immobilized on nanometric alpha-zirconium phosphate (ZrP) taking into advantage of acid-base or intercalation reactions. The ZrP/EPI were used as filler of poly(lactide-co-glycolic acid) (PLGA) to obtain film composites with a homogeneous distribution of the ZrP/EPI fillers. As reference, PLGA films loaded with ZrP intercalated with thioridazine (TZ), that is recognized as both a NorA and biofilm inhibitor, and with the antibiotic ciprofloxacin (CPX) were prepared. Composite films were characterized by X-ray diffraction, scanning electron microscopy, and thermogravimetric analysis. The ability of the composite films, containing ZrP/EPI, to inhibit biofilm formation was tested on Staphylococcus aureus ATCC 29213 and Staphylococcus epidermidis ATCC 12228, and it was compared with that of the composite loaded with ZrP/TZ. Finally, the antibacterial activity of CPX intercalated in ZrP was evaluated when used in combination with ZrP/EPI in the PLGA films.

Functionalization of Zirconium-Based Metal-Organic Layers with Tailored Pore Environments for Heterogeneous Catalysis

Intriguing properties and functions are expected to implant into metal-organic layers (MOLs) to achieve tailored pore environments and multiple functionalities owing to the synergies among multiple components. Herein, we demonstrate a facile one-pot synthetic strategy to incorporate multiple functionalities into stable zirconium MOLs via secondary ligand pillaring. Through the combination of Zr₆ -BTB (BTB=benzene-1,3,5-tribenzoate) layers and diverse secondary ligands (including ditopic and tetratopic linkers), 31 MOFs with multi-functionalities were systematically prepared. Notably, a metal-phthalocyanine fragment was successfully incorporated into this Zr-MOL system, giving rise to an ideal platform for the selective oxidation of anthracene. The organic functionalization of two-dimensional MOLs can generate tunable porous structures and environments, which may facilitate the excellent catalytic performance of as-synthesized materials.

How N-(pyridin-4-yl)pyridin-4-amine and its methyl and nitro derivatives are arranged in the interlayer space of zirconium sulfophenylphosphonate: a problem solved by experimental and calculation methods

Classical molecular simulation methods were used for a description of an arrangement of intercalated molecules N-(pyridin-4-yl)pyridin-4-amine (AH) and its derivatives, 3-methyl-N-(pyridin-4-yl)pyridin-4-amine (AMe), and 3-nitro-N-(pyridin-4-yl)pyridin-4-amine (ANO2) within a layered structure of zirconium 4-sulfophenylphosphonate. The intercalated molecules were placed between SO₃H groups of the host layers. Their mutual positions and orientations were solved by molecular simulation methods and compared with the presented experimental results. Final calculated data showed differences of partially disordered arrangement of the intercalated molecules between zirconium 4-sulfophenylphosphonate layers. The calculation results revealed a dense net of hydrogen bonds connecting water molecules and the guests in the interlayer space and the sulfo groups of the host layers. We calculated the dipole moments of the AH, AMe and ANO2 guests in the final models in order to illustrate potential use of these materials in non-linear optics.

One-Pot Synthesis of Layered Disodium Zirconium Phosphate: Crystal Structure and Application in the Remediation of Heavy-Metal-Contaminated Wastewater

Inorganic ion exchangers offer advantages whenever operation at high temperatures or in oxidizing environments is required. A novel two-dimensional disodium zirconium phosphate, Zr(NaPO₄)₂·H₂O, was reported and investigated as an ion exchanger for heavy metals. The material was synthesized by a novel minimalistic solventless approach, and its solid-state structure was determined from powder X-ray diffraction data. Zr(NaPO₄)₂·H₂O crystallizes in the space group P2₁/c with cell parameters a = 8.7584(1) Å, b = 5.3543(1) Å, c = 18.1684(3) Å, β = 109.053 (1)°, and Z = 4. Its layered structure is similar to that of α-zirconium phosphate, Zr(HPO₄)₂·H₂O. However, unlike α-zirconium phosphate which is limited in practical applications by its narrow interlayer spacing (d = 7.6 Å), the disodium zirconium phosphate has a larger spacing of 8.6 Å between planes. The material with inherent structural advantages displays excellent sorption for heavy metals such as Pb²⁺, Cu²⁺, Cd²⁺, and Tl⁺, maintaining its high selectivity with distribution coefficients, K_d, of 10⁴-10⁵ mL/g even in the presence of a large excess of Na⁺, K⁺, Mg²⁺, and Ca²⁺, which are commonly present in underground water. In particular, the maximum sorption capacity for the highly toxic Tl⁺ is a record high, 5.07 mmol/g (1036 mg/g). The fast reaction kinetics indicate that the exchangeable positions in Zr(NaPO₄)₂·H₂O are readily accessible, in contrast to Zr(HPO₄)₂·H₂O. The ease of preparation, benign nature, and advantageous ion-exchange properties make Zr(NaPO₄)₂·H₂O a highly promising sorbent for the treatment of water polluted with heavy metals.

De-Ethylation and Cleavage of Rhodamine B by a Zirconium Phosphate/Silver Bromide Composite Photocatalyst

A composite heterogeneous photocatalyst based on silver bromide was prepared by a reaction of silver exchanged zirconium phosphate (ZrP) and HBr. The ZrP/AgBr composite containing 53 wt% AgBr was tested in the photocatalytic degradation of Rhodamine B (RhB) and exhibited higher catalytic activity with respect to pure AgBr. As a matter of fact, the time needed to achieve a percentage of chromophore cleavage of about 90% was 3 min for the composite versus the 30 min needed for pure AgBr. The ZrP/AgBr composite turned out to be stable for at least three consecutive cycles. The UV-Vis spectra of the RhB solution, recorded at different irradiation times, were also decomposed and the concentration of the species formed by de-ethylation and cleavage processes during photocatalysis were calculated; the data obtained for the AgBr-based catalysis were also compared with those for the AgCl-based catalysis, and the degradation mechanism was suggested for both catalytic systems.