Hydrodynamic characteristics in an inverse internal-loop airlift-driven fibrous-bed bioreactor

Hydraulic characterization and start-up of a novel circulating flow bio-carriers

High-quality biofilm carriers are crucial for the formation of biofilm, but problems such as slow biofilm growth on the carrier surface have been troubling a large number of researchers. The addition of a carrier changes the flow state in the reactor, which in turn affects the microbial attachment and the quantity of microorganisms. Also, aerobic microorganisms need to use dissolved oxygen in the water to remove water pollutants. In this paper, a novel recirculating flow carrier with a hollow cylinder structure is proposed, with a certain number of hollow inverted circular plates placed at equal distances inside. In this paper, the hydraulic residence time, aeration volume, and the spacing of the inflow plates of the recirculating flow biofilm carrier, which are three important factors affecting the hydraulic characteristics of the reactor, are first investigated. At the same time, it was compared with the common combined carrier to find the optimal operating conditions for the hydraulic characteristics. Secondly, a reactor start-up study was carried out to confirm that the new recirculating flow biofilm carrier could accelerate the biofilm growth by changing the hydraulic characteristics. The results showed that under the same conditions, the hydraulic properties of the reactor were better with the addition of the recirculating flow carrier, with an effective volume ratio of 98% and a significant reduction in short flows and dead zones. The stabilized removal of COD, NH3-N, and TN in the reactor with the addition of the recirculating flow carrier reached about 94%, 99%, and 91% respectively, at the beginning of the 15th day, which effectively proved the feasibility of the recirculating flow carrier.

Isopropanol-butanol-ethanol production by cell-immobilized vacuum fermentation

The Isopropanol-Butanol-Ethanol productivity by solventogenic clostridia can increase when cells are immobilized on low-cost, renewable fibrous materials; however, butanol inhibition imposes the need for dilute sugar solutions (less than40 g/L). To alleviate this problem, the in-situ vacuum product recovery technique was applied to recover IBE in repeated-batch cultivation of Clostridium beijerinckii DSM 6423 immobilized on sugarcane bagasse. Five repeated batch cycles were conducted in a 7-L bioreactor containing P2 medium (∼60 g/L glucose) and bagasse packed in 3D-printed concentric annular baskets. In three cycles, glucose was consumed by 86% on average, the IBE productivity was 0.35 g/L∙h or 30% and 17% higher relative to free- and immobilized (without vacuum)-cell cultures. Notably, the product stream contained 45 g/L IBE. However, the fermentation was unsatisfactory in two cycles. Finally, by inserting a fibrous bed with hollow annuli in a vacuum fermentation, this work introduces the concept of an internal-loop boiling-driven fibrous-bed bioreactor.