Miniemulsion vs. conventional emulsion polymerization for pressure-sensitive adhesives production

The Effect of Cellulose Nanocrystal Reassembly on Latex-Based Pressure-Sensitive Adhesive Performance

Different cellulose nanocrystal (CNC) forms (dried vs never-dried) can lead to different degrees of CNC reassembly, the formation of nanofibril-like structures, in nanocomposite latex-based pressure-sensitive adhesive (PSA) formulations. CNC reassembly is also affected by CNC sonication and loading as well as the protocol used for CNC addition to the polymerization. In this study, carboxylated CNCs (cCNCs) were incorporated into a seeded, semibatch, 2-ethylhexyl acrylate/methyl methacrylate/styrene emulsion polymerization and cast as pressure-sensitive adhesive (PSA) films. The addition of CNCs led to a simultaneous increase in tack strength, peel strength, and shear adhesion, avoiding the typical trade-off between the adhesive and cohesive strength. Increased CNC reassembly resulted from the use of dried, redispersed, and sonicated cCNCs, along with increased cCNC loading and addition of the cCNCs at the seed stage of the polymerization. The increased degree of CNC reassembly was shown to significantly increase the shear adhesion by enhancing the elastic modulus of the PSA films.

Incorporating Cellulose Nanocrystals into the Core of Polymer Latex Particles via Polymer Grafting

Surface-initiated atom transfer radical polymerization was used to graft hydrophobic poly(butyl acrylate) from cellulose nanocrystals (CNCs) resulting in compatibilized CNCs that were successfully incorporated inside the core of polymer latex particles. CNCs are anisotropic nanoparticles derived from renewable resources and have potential as reinforcing agents in nanocomposites. However, challenges due to the incompatibility between cellulose and hydrophobic polymers and processing difficulties, such as aggregation, have limited the performance of CNC nanocomposites produced to date. Here, CNCs were incorporated into the miniemulsion polymerization of methyl methacrylate by adding polymer-grafted CNCs to the monomer phase. A poly(methyl methacrylate)-CNC nanocomposite latex was subsequently produced in situ, whereby polymer-grafted CNCs (with optimized graft length) were located inside the latex particles, as shown by transmission electron microscopy. This work provides a method for controlling the location of CNCs in latex-based nanocomposites and may extend the use of CNCs in commercial adhesives and coatings.

The Facile Modification of Polyacrylate Emulsion via Hexadecane to Enhance Controlled-release Profiles of Coated Urea

Development of controlled-release urea (CRU) has attracted research attention because of food scarcity problems and environmental concerns. To slow down the nutrient release of CRU coated with waterborne polyacrylate, conventional emulsion polymerization (CEP), conventional emulsion polymerization containing hexadecane (CEP + HD), and miniemulsion polymerization (MP) were carried out to discern the influence of polymerization technique and hexadecane on the properties of emulsions, films, and on the resultant nutrient release profiles of controlled-release urea. The addition of hexadecane improved water resistance, decreased the glass-transition temperature, and slowed down the nutrient release. CEP + HD was superior to MP in retarding nutrient release since the majority of HD was distributed in the exteriors of the particles of the former and interiors of the particles of the latter. Exterior HD improved water resistance more effectively, while interior HD reduced glass-transition temperature more significantly. Overall, our findings showed that incorporation of HD into polyacrylate emulsion produces excellent coatings that delay the release of urea. It has great potential application in controlled-release fertilizers coated with waterborne polymers.

A novel porous adhesion material with ink absorbency for digital inkjet printing

A novel porous adhesion material for digital inkjet printing with absorbency for eco-solvent ink has been successfully prepared.

Synthesis and properties of soap-free P(2-EHA-BA) emulsion for removable pressure sensitive adhesives

Soap-free P(2-EHA-BA) emulsion for removable PSAs applications with good stabilities and adhesion properties has been successfully synthesized.