Validation of a new phenomenological “jump-and-channel” model for the wet pressure drop of oil mist filters

Penetration of Water-Soluble Material through Gas-Cleaning Filters

To predict the behavior of gas-cleaning filters during real-world operation, it is essential to understand their response to ambient conditions. The temporary presence of water droplets in gas-cleaning filtration systems due to fog, spray rain, or condensation, as examples of irregular events, has an impact on the filters' operating performance, especially when soluble particles are present. In this work, surface filters were loaded with mixtures of water-soluble salt particles and insoluble glass spheres. These were, subsequently, exposed to water mist and dried by a particle-free gas stream. A novel approach to analyze the drainage of solution on filters with soluble filter cakes is presented, which allows the detection of solubles on the clean gas side of the filter. As a result, this work, for the first time, presents a sighting of the penetration of soluble filter cake material through gas-cleaning filters. Furthermore, filter performance, in terms of differential pressure and fractional separation efficiency, was determined and a characteristic differential pressure evolution for hydrophilic filters during exposure to water mist was also identified. The fractional separation efficiency of gas-cleaning filters decreases due to exposure to water mist. The findings are supported by scanning electron microscopy (SEM) images, energy-dispersive X-ray (EDX), and X-ray microtomography (µ-CT analysis) images.

Identification of Deposited Oil Structures on Thin Porous Oil Mist Filter Media Applying µ-CT Imaging Technique

The identification of microscale oil structures formed from deposited oil droplets on the filter front face of a coalescence filter medium is essential to understand the initial state of the coalescence filtration process. Using µ-CT imaging and a deep learning tool for segmentation, this work presents a novel approach to visualize and identify deposited oil structures as oil droplets on fibers or oil sails between adjacent fibers of different sizes, shapes and orientations. Furthermore, the local and global porosity, saturation and fiber ratios of different fiber material of the oleophilic filter medium was compared and evaluated. Especially the local and global porosity of the filter material showed great accordance. Local and global saturation as well as the fiber ratios on local and global scale had noticeable differences which can mainly be attributed to the small field of view of the µ-CT scan (350 µm on 250 µm) or the minimal resolution of approximately 1 µm. Finally, fiber diameters of the investigated filter material were analyzed, showing a good agreement with the manufacturer’s specifications. The analytical approach to visualize and analyze the deposited oil structures was the main emphasis of this work.

A review of treatment technologies for produced water in offshore oil and gas fields

Offshore oil and gas production is increasingly growing popular globally. Produced water (PW), which is the largest byproduct of oil and gas production, is a complex mixture of dissolved and undissolved organic and inorganic substances. PW contributes considerably to oil pollution in the offshore petroleum and gas industry owing to the organic substances, which mainly include hydrocarbons; this is a major concern to researchers because of the long-term adverse effects on the ecosystem. Since the development of offshore petroleum and gas industry, the PW treatment process has been classified into pretreatment, standard-reaching treatment, and advanced purification treatment based on the characteristics of PW and has been coupled with the environmental, economic, and regulatory considerations. The mechanism, design principle, application, and development of conventional technologies for PW treatment, such as gravity and enhanced gravity sedimentation, hydrocyclone, gas flotation, and medium filtration, are summarized in this study. Novel methods for further application, such as tubular separation, combined fibers coalescence, and membrane separation, are also discussed. Enhancement of treatment with multiple physical fields and environmentally friendly chemical agents, coupled with information control technology, would be the preferred PW treatment approach in the future. Moreover, the PW treatment system should be green, efficient, secure, and intelligent to satisfy the large-scale, unmanned, and abyssal exploration of offshore oil and gas production in the future.